FixVault

Transfer Case

WARNING: This page is about a different variant/trim than selected.
NOTE: Installation is for both Navigator and Expedition.
  1. To install, reverse the removal procedure.
    • Install a new transfer case-to-transmission gasket.
    • Fill the transfer case. For additional information, refer to TRANSFER CASE DRAINING AND FILLING  when refilling the transfer case. Refer to SPECIFICATIONS  for the correct type and quantity of fluid.
    • Tighten the transfer case-to-transmission bolts evenly in a star pattern.
    • Adjust the transmission selector lever cable. For additional information, refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS
      Fig 1: Installing Transfer Case
      G03934166Courtesy of FORD MOTOR CO.