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Final Drive Carrier and Differential Assembly: Assembly

  1. Lubricate the gears and thrust washers with clean automatic transmission fluid.
    Fig 1: Lubricating Gears And Thrust Washers With Clean Automatic Transmission Fluid
    G03951444Courtesy of FORD MOTOR CO.
  2. Install the different pinion gears and thrust washers.
    1. Install the differential side gears and thrust washers.
    2. Install the differential pinion gears and thrust washers by rotating 90 degrees.
    Fig 2: Installing Differential Pinion Gears And Thrust Washers
    G03951445Courtesy of FORD MOTOR CO.
  3. NOTE: Install a new roll pin.
    Fig 3: Installing Differential Pinion Shaft
    G03951446Courtesy of FORD MOTOR CO.
  4. Install the differential pinion shaft.
    1. Install the pinion shaft.
    2. Install the roll pin.
  5. NOTE: Left-hand side shown, right-hand side similar.
  6. Using the special tool, install the differential case bearings.
Fig 4: Installing Differential Case Bearings Using Special Tool
G03951447Courtesy of FORD MOTOR CO.