Fuel Pump Module: Installation

NOTE: Install the fuel pump module and crossover tubes as an assembly.

Attaching the non-conductive material to the crossover tubes, pull the crossover tubes through the gas tank to install the fuel pump module.
Using the special tool, install the fuel pump module and lock ring.
- Install a new fuel pump module gasket.
- Tighten to 80 Nm (59 lb-ft).
  
  Fig 1: Removing/Installing Fuel Transfer Pump Lock Ring Using Special Tool
  Courtesy of FORD MOTOR CO.

NOTE: Make sure that the fuel crossover tubes are routed correctly.

Partially raise the fuel transfer pump and connect the internal fuel crossover hose quick connect couplings.
Using the special tool, install the fuel transfer pump and lock ring.
- Install a new fuel transfer pump gasket.
- Tighten to 80 Nm (59 lb-ft).
  
  Fig 2: Removing/Installing Fuel Transfer Pump Lock Ring Using Special Tool
  Courtesy of FORD MOTOR CO.
Connect the fuel pump module tube quick connect coupling at the fuel pump module.
Connect the fuel pump module and fuel transfer pump electrical connectors.

Fig 3: Locating Electrical Connector At Fuel Transfer Pump Module
Courtesy of FORD MOTOR CO.
Install the fuel pump module and fuel transfer pump access covers.

Fig 4: Locating Fuel Pump Access Covers
Courtesy of FORD MOTOR CO.
Install the rear seat bottom and any insulation padding covering the access covers. For additional information, refer to SEATING .
Tighten the 2 fuel tank support strap bolts.
- Tighten to 35 Nm (26 lb-ft).
Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
Turn the ignition key to the ON position to pressurize the fuel system.
Visually inspect the fuel system for leaks.