FixVault

Main Control Valve Body: Removal

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Drain the engine coolant. For additional information, refer to DRAINING .
  3. Remove the battery and tray. For additional information, refer to REMOVAL AND INSTALLATION .
  4. Disconnect the wiring harness from the battery tray bracket.
    Fig 1: Locating Wiring Harness And Battery Tray Bracket
    G04619867Courtesy of FORD MOTOR CO.
  5. Remove the battery tray bracket.
    Fig 2: Locating Battery Tray Bracket Bolt
    G04619868Courtesy of FORD MOTOR CO.
  6. Disconnect the transaxle wiring harness electrical connector and the transmission range (TR) sensor electrical connector.
    Fig 3: Locating Transaxle Wiring Harness Electrical Connector
    G04619869Courtesy of FORD MOTOR CO.
  7. Disconnect the shift cable.
    Fig 4: Locating Shift Cable End At Manual Lever
    G03897855Courtesy of FORD MOTOR CO.
  8. Remove the shift cable and bracket and position it aside.
    Fig 5: Locating Gearshift Cable Bracket Bolts
    G04619871Courtesy of FORD MOTOR CO.
  9. Remove the vent tube hose from the main control cover.
    Fig 6: Locating Vent Hose
    G04619872Courtesy of FORD MOTOR CO.
  10. Remove the lower radiator hose and position aside.
    Fig 7: Locating Lower Radiator Hose
    G04619873Courtesy of FORD MOTOR CO.
  11. Remove the transmission fluid cooler tube bracket bolt.
    Fig 8: Locating Transmission Fluid Cooler Tube Bracket Bolt
    G04619874Courtesy of FORD MOTOR CO.
  12. Remove the main control cover bolts, studs and the cover.
    Fig 9: Locating Main Control Cover Bolts
    G04619875Courtesy of FORD MOTOR CO.
  13. NOTE: Do not discard the gasket. It is a reusable type. Inspect the gasket for damage. Install a new gasket as necessary.
    Fig 10: Locating Main Control Cover Gasket
    G04619876Courtesy of FORD MOTOR CO.
  14. Remove the main control cover gasket.
  15. Remove the main control valve body bolts.
    Fig 11: Identifying Bolts Tightening Sequence Of Main Control Valve Body Mounting Bolt
    G04619877Courtesy of FORD MOTOR CO.
  16. NOTE: Do not damage the manual valve.
    Fig 12: Locating Manual Valve Link From Manual Valve
    G04619878Courtesy of FORD MOTOR CO.
  17. Lift the main control valve body while disconnecting the manual valve link.
  18. Depress the retaining tabs and push the solenoid valve body electrical connector down through the transaxle case.
    Fig 13: Locating Solenoid Valve Body Electrical Connector Retaining Tabs
    G04619879Courtesy of FORD MOTOR CO.
  19. Make sure the manual valve does not fall out of the main control valve body while removing from the vehicle.
    Fig 14: Locating Main Control Valve Body
    G04619880Courtesy of FORD MOTOR CO.