Final Drive Carrier and Differential Assembly: Assembly

Lubricate the gears and thrust washers with clean automatic transmission fluid.

Fig 1: Identifying Gears And Thrust Washers
Courtesy of FORD MOTOR CO.
Install the different pinion gears and thrust washers.
1. Install the differential side gears and thrust washers.
2. Install the differential pinion gears and thrust washers by rotating 90 degrees.
  
  Fig 2: Identifying Differential Pinion Gears And Thrust Washers
  Courtesy of FORD MOTOR CO.
NOTE: Install a new roll pin.
Install the differential pinion shaft.
1. Install the pinion shaft.
2. Install the roll pin.
  
  Fig 3: Identifying Differential Pinion Shaft And Roll Pin
  Courtesy of FORD MOTOR CO.
NOTE: LH shown, RH similar.
Using the special tool, install the differential case bearings.

Fig 4: Identifying Special Tool (205-062) Into Differential Case Bearings
Courtesy of FORD MOTOR CO.