FixVault

Intermediate Clutch Cylinder: Disassembly

  1. Remove the intermediate clutch pack.
    1. Remove the snap ring.
    2. Remove the pressure plate.
    3. Remove the clutch pack.
    4. Remove the wave spring.
    Fig 1: Identifying Intermediate Clutch Pack
    G04710188Courtesy of FORD MOTOR CO.
  2. CAUTION: Do not fully compress the intermediate clutch spring retainer.
    Fig 2: Removing Snap Ring Using Special Tool (307-015)
    G04710189Courtesy of FORD MOTOR CO.
  3. Using the special tool, compress the intermediate clutch return spring and remove the snap ring.
  4. NOTE: The seal is part of the piston and is repaired as an assembly.
    Fig 3: Locating Intermediate Clutch Balance Piston Assembly
    G04710190Courtesy of FORD MOTOR CO.
  5. Remove the intermediate clutch balance piston assembly.
  6. Remove the intermediate clutch return spring.
    Fig 4: Locating Intermediate Clutch Return Spring
    G04710191Courtesy of FORD MOTOR CO.
  7. NOTE: The seal is part of the piston and is repaired as an assembly.
    Fig 5: Locating Intermediate Clutch Piston
    G04710192Courtesy of FORD MOTOR CO.
  8. Remove the intermediate clutch piston.
  9. Remove the intermediate clutch piston inner seal.
    Fig 6: Locating Intermediate Clutch Piston Inner Seal
    G04710193Courtesy of FORD MOTOR CO.