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Intake Manifold: Installation

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install new intake manifold gaskets.
  2. Position the intake manifold and install the 5 bolts.
    • Tighten to 18 Nm (13 lb-ft).
  3. Connect the wiring push pin to the bottom of the intake manifold.
  4. Connect the KS connector retainer to the intake manifold and connect the electrical connector.
  5. Attach the electrical connectors and the fuel supply tube to the bracket and connect the EVAP tube quick connect coupling. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION article.
  6. Install the 2 EGR flange mounting bolts.
    • Tighten to 18 Nm (13 lb-ft).
  7. Install the EGR tube support bracket bolt.
    • Tighten to 10 Nm (89 lb-in).
  8. Position the engine wiring harness and connect the pin-type retainers.
  9. Connect the engine vacuum harness, brake booster hose, the crankcase breather hose and coolant hoses.
  10. Connect the IAC valve electrical connector and the fuel supply tube spring lock coupling. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION article.
  11. Connect the MAP sensor electrical connector.
  12. Connect the TP sensor electrical connector.
  13. Connect the acceleration control cable to the intake manifold and the TB.
  14. If equipped, connect the speed control cable to the intake manifold and the TB.
  15. Install the air cleaner outlet tube. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING article.
  16. Fill and bleed the engine cooling system. For additional information, refer to ENGINE COOLING article.
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