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Torque Converter Housing: Disassembly

  1. Remove and discard the cooler tube fitting.
  2. Fig 1: Cooler Tube Fitting
    GF0024946Courtesy of FORD MOTOR CO.
  3. Remove the final drive ring gear retaining ring.
  4. Fig 2: Final Drive Ring Gear Retaining Ring
    GF0024947Courtesy of FORD MOTOR CO.
  5. Remove the final drive ring gear.
  6. Fig 3: Final Drive Ring Gear
    GF0024948Courtesy of FORD MOTOR CO.
  7. Inspect the final drive ring gear, housing lug teeth and final drive ring gear teeth for damage or wear.
  8. Fig 4: Inspecting Final Drive Ring Gear
    GF0024949Courtesy of FORD MOTOR CO.
  9. Remove the differential lube tube bolt.
  10. Fig 5: Differential Lube Tube Bolt
    GF0024950Courtesy of FORD MOTOR CO.
  11. Pull the differential lube tube from the housing.
  12. Fig 6: Differential Lube Tube
    GF0024951Courtesy of FORD MOTOR CO.
    WARNING: When using compressed air, never let air pressure exceed 172 kPa (25 psi) and always wear safety glasses. Compressed air may cause foreign material or parts to become airborne. Failure to follow this instruction may result in serious personal injury.
    NOTE: Clean all components with a suitable solvent and use moisture-free compressed air to dry all parts and clean fluid passages.
  13. Inspect the converter housing for:
    • stator support area wear.
    • case mating surfaces for nicks or deformation.
    • differential bushing wear.
  14. Check the converter housing hydraulic passages for blockage.
    1. Differential lubrication passage
    2. Front lubrication passage
    3. Converter turbine passage
    4. Converter impeller passage
    5. Cooler passage
  15. Fig 7: Checking Converter Housing Hydraulic Passages
    GF0024952Courtesy of FORD MOTOR CO.
  16. Check for blockage at the converter seal return hole.
  17. Fig 8: Converter Seal Return Hole
    GF0024953Courtesy of FORD MOTOR CO.