FixVault

Solenoid Body Assembly: Installation

  1. Install new O-ring seals on the solenoid body connector. Lubricate the O-ring seals with clean automatic transmission fluid.
  2. Fig 1: Locating O-Ring Seals On Solenoid Body Connector
    GF0015477Courtesy of FORD MOTOR CO.
    CAUTION: Inspect the transmission case bore to make sure it is free of foreign material and not damaged. If it is damaged, transmission leaks may occur.
  3. Install the solenoid body. Tighten the screws in the sequence shown.
    • Tighten to 8 Nm (71 lb-in).
  4. Fig 2: Identifying Tightening Sequence Of Solenoid Body Screws
    GF0015492Courtesy of FORD MOTOR CO.
    CAUTION: Lubricate the fluid filter seals with clean automatic transmission fluid or they may be damaged.
    NOTE: Make sure the fluid filter seals are correctly seated on the filter.
  5. Lubricate the seals and install the transmission fluid filter.
    • Tighten to 10 Nm (89 lb-in).
  6. Fig 3: Identifying Transmission Fluid Filter Mounting Screws
    G03948630Courtesy of FORD MOTOR CO.
    NOTE: The transmission fluid pan gasket is reusable, clean and inspect for damage. If not damaged, the gasket should be reused.
  7. Install the transmission fluid pan and gasket and loosely install the screws.
  8. Fig 4: Locating Transmission Fluid Pan Gasket
    GF0015460Courtesy of FORD MOTOR CO.
  9. Tighten the screws in a crisscross sequence.
    • Tighten to 11 Nm (8 lb-ft).
  10. Fig 5: Locating Transmission Fluid Pan Gasket
    GF0000924Courtesy of FORD MOTOR CO.
  11. Install the drain plug.
    • Install a new gasket onto the drain plug assembly.
    • Tighten to 26 Nm (19 lb-ft).
  12. Fig 6: Locating Drain Plug
    GF0015455Courtesy of FORD MOTOR CO.
    CAUTION: Damage will occur to the solenoid body assembly if the screw is tightened above specification.
    NOTE: Always install new O-ring seals on the vehicle harness connector.
    NOTE: Clean the area around the connector to prevent contamination of the solenoid body connector.
    NOTE: Use petroleum jelly to lubricate the O-ring seals to aid in the installation process.
  13. Install and lubricate new O-ring seals on the transmission connector and connect the connector.
    • Tighten to 5 Nm (44 lb-in).
  14. Fig 7: Locating Transmission Solenoid Electrical Connector
    GF0015466Courtesy of FORD MOTOR CO.
  15. Install the HO2S connector to the front of the transmission pan rail.
  16. Fig 8: Locating Heated Oxygen Sensor (HO2S) Connector To Front Of Transmission Pan Rail
    GF0015457Courtesy of FORD MOTOR CO.
  17. Connect the HO2S connector and install the sensor wire retaining clip to the RH side of the transmission pan rail.
  18. Fig 9: Locating Heated Oxygen Sensor (HO2S) Connectors
    GF0015456Courtesy of FORD MOTOR CO.
  19. Fill the transmission. For additional information, refer to Transmission Fluid Drain and Refill - Automated Equipment  or Transmission Fluid Level Check  in this section.