FixVault

Line Pressure Test

CAUTION: Carry out Line Pressure Test  prior to carrying out Stall Speed Test . If line pressure is low at stall, do not carry out Stall Speed Test  or further transmission damage will occur. Do not maintain wide open throttle (WOT) in any gear range for more than 5 seconds.
NOTE: Certain sensor failures may cause high PC, failure mode effect management (FMEM) actions. Be sure that self-test and electrical repairs have been carried out or test results may be incorrect.
NOTE: The line pressure tap is used to verify output pressure from PC A or PC B by turning either one off, while verifying the output from the other solenoid. The second pressure tap is used to verify the output from the PC C solenoid.

This test verifies that the line pressure is within specification.

  1. Connect the pressure gauge to the line pressure tap.
  2. Start the engine and check line pressures. Refer to the following Line Pressure Chart to determine if line pressure is within specifications.
    Fig 1: Identifying Line Pressure Tap
    GF0015439Courtesy of FORD MOTOR CO.
    Item Part Number Description
    1 - Line pressure tap
    LINE PRESSURE CHART - 4.0L AND 4.6L ENGINES

    Range Idle Pressure WOT Stall Pressure
    PC C Line PC C Line
    N 0-103 kPa (0-15 psi) 758-1,034 kPa (110-150 psi)    
    R 758-862 kPa (110-125 psi) 965-1,551 kPa (140-225 psi) 758-862 kPa (110-125 psi) 2,000-2,482 kPa (290-360 psi)
    Overdrive (Circle D), 2, 1 0-103 kPa (0-15 psi) 758-1,045 kPa (110-150 psi) 0-103 kPa (0-15 psi) 1,448-1,793 kPa (210-260 psi)
  3. If the line pressure is not within specification, check the PC C pressure.
  4. Connect the pressure gauge to the PC C pressure tap.
    Fig 2: Identifying Pressure Gauge To PC C Pressure Tap
    GF0000915Courtesy of FORD MOTOR CO.
    Item Part Number Description
    1 - Pressure control (PC C) tap
  5. Start the engine and check the PC C pressure. Refer to LINE PRESSURE DIAGNOSIS CHART  for specification.
  6. If the PC C pressure is not within specification, go to Pinpoint Test D  to diagnose PC C operation. If PC C operation is OK, refer to LINE PRESSURE DIAGNOSIS CHART  for line pressure concern causes.
  7. When pressure tests are completed, install the pressure tap plugs.
    • Tighten to 13 Nm (10 lb-ft).
LINE PRESSURE DIAGNOSIS CHART

Test Results Possible Source
High at Idle - All Ranges
  • Wiring harnesses
  • PC C boost valve
  • PC C solenoid
  • Main regulator valve
Low at Idle - All Ranges
  • Low fluid level
  • Fluid inlet filter/seal
  • Main control body
  • Cross leaks
  • Gaskets
  • Pump
  • Separator plate
Low - All Forward Ranges
  • Forward clutch
  • Main control
  • Overdrive servo
  • Intermediate servo
Low in PARK Only
  • Valve body
Low in REVERSE Only
  • Separator plate
  • Rear servo piston, cover seal
  • Reverse clutch
  • Overdrive servo
  • Intermediate servo
  • Valve body
  • Forward clutch
Low in NEUTRAL Only
  • Valve body
  • Overdrive servo
  • Intermediate servo
Low in D Only
  • Forward clutch
  • Overdrive servo
  • Intermediate servo
  • Valve body
Low in D Only (O/D Cancelled)
  • Forward clutch
  • Overdrive servo
  • Intermediate servo
  • Valve body
Low in 1st Position
  • Forward clutch
  • Valve body
Low in 2nd Position
  • Intermediate servo
  • Overdrive servo
  • Intermediate servo
  • Forward clutch
Low in 3rd Position
  • Intermediate servo
  • Overdrive servo
  • Forward clutch