Transfer Case: Notes

WARNING: This page is about a different car, the 2009 Mercury Mountaineer, 2009 Ford Explorer Sport Trac, and 2009 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.

Special Tools

Illustration	Tool Name	Tool Number
Courtesy of FORD MOTOR CO.	Transmission Jack	077-00116

Fig 1: Transfer Case Components - 4.0L With 5R55 With Torque Specifications

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	W706695-S900	Heat shield bolt (3 required)
2	7F168	Heat shield
3	14A099	Transfer case wire harness
4	-	Transfer case vent tube
5	W707429-S900	Transmission insulator-to-transfer case bolt (2 required)
6	N621945-S301	Crossmember-to-transmission insulator nuts (2 required)
7	7A443	Transfer case-to-transmission bolt (7 required)
8	6068	Transmission insulator
9	7A195	Transfer case
10	7086	Transfer case-to-transmission gasket
11	-	Skid plate
12	-	Skid plate bolts (4 required)

Fig 2: Transfer Case Components - 4.6L with 6R60 With Torque Specifications

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	W706695-S900	Heat shield bolt (3 required)
2	7F168	Heat shield
3	14A099	Transfer case wire harness
4	-	Transfer case vent tube
5	W707429-S900	Transmission insulator-to-transfer case bolts (2 required)
6	N621945-S301	Crossmember-to-transmission insulator nuts (2 required)
7	6068	Transmission insulator
8	W500311-S309	Transfer case-to-transmission bolt (7 required)
9	7A195	Transfer case
10	7086	Transfer case-to-transmission gasket
11	-	Skid plate
12	-	Skid plate bolts (4 required)