FixVault

Transfer Case: Notes

WARNING: This page is about a different car, the 2009 Mercury Mountaineer, 2009 Ford Explorer Sport Trac, and 2009 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools

Illustration Tool Name Tool Number
GF0005600Courtesy of FORD MOTOR CO.
Transmission Jack 077-00116
Material

Item Specification
Motorcraft Metal Surface Prep
ZC-31
-
Fig 1: Transfer Case Components - 4.0L With 5R55
GF0045178Courtesy of FORD MOTOR CO.
Item Part Number Description
1 W706695-S900 Heat shield bolt (3 required)
2 7F168 Heat shield
3 14A099 Transfer case wire harness
4 - Transfer case vent tube
5 W707429-S900 Transmission insulator-to-transfer case bolt (2 required)
6 N621945-S301 Crossmember-to-transmission insulator nuts (2 required)
7 7A443 Transfer case-to-transmission bolt (7 required)
8 6068 Transmission insulator
9 7A195 Transfer case
10 7086 Transfer case-to-transmission gasket
11 - Skid plate
12 - Skid plate bolts (4 required)
Fig 2: Transfer Case Components - 4.6L With 6R60
GF0045179Courtesy of FORD MOTOR CO.
Item Part Number Description
1 W706695-S900 Heat shield bolt (3 required)
2 7F168 Heat shield
3 14A099 Transfer case wire harness
4 - Transfer case vent tube
5 W707429-S900 Transmission insulator-to-transfer case bolts (2 required)
6 N621945-S301 Crossmember-to-transmission insulator nuts (2 required)
7 6068 Transmission insulator
8 W500311-S309 Transfer case-to-transmission bolt (7 required)
9 7A195 Transfer case
10 7086 Transfer case-to-transmission gasket
11 - Skid plate
12 - Skid plate bolts (4 required)