Main Control Cover - 3.5L: Removal

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
2. Remove the Air Cleaner (ACL) assembly and outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .
3. Remove the transmission fluid drain plug and allow the transmission fluid to drain.
   Fig 1: Locating Transmission Fluid Drain Plug

   Courtesy of FORD MOTOR CO.
4. Install the transmission fluid drain plug.
   • Tighten to 9 Nm (80 lb-in).
   Fig 2: Locating Transmission Fluid Drain Plug

   Courtesy of FORD MOTOR CO.
5. Position aside the coolant hoses from the transaxle filler tube.
   Fig 3: Locating Coolant Hoses And Transaxle Filler Tube

   Courtesy of FORD MOTOR CO.
6. NOTE: Coolant hoses removed for clarity.

   Remove the transmission fluid level indicator.

   Fig 4: Locating Transmission Fluid Level Indicator

   Courtesy of FORD MOTOR CO.
7. NOTE: Coolant hoses removed for clarity.

   Remove the nut, rotate the transaxle filler tube counterclockwise 90 degrees and remove the transaxle filler tube.

   Fig 5: Locating Transaxle Filler Tube

   Courtesy of FORD MOTOR CO.
8. Loosen the transmission fluid cooler tube fitting from the transmission fluid cooler thermal bypass valve.
   Fig 6: Locating Transmission Fluid Cooler Tube

   Courtesy of FORD MOTOR CO.
9. Remove and discard the transmission fluid cooler tube bolt and remove the transmission fluid cooler tube.
   Fig 7: Locating Bolt And Transmission Fluid Cooler Tube

   Courtesy of FORD MOTOR CO.
10. Inspect the transaxle case to make sure that the transmission fluid cooler tube seal and backing ring were removed with the transmission fluid cooler tube and are not stuck in the transaxle case. If the transmission fluid cooler tube seal or backing ring are stuck in the transaxle case, remove the seal and backing ring.
    Fig 8: Locating Seal

    Courtesy of FORD MOTOR CO.
11. Disconnect the transaxle electrical connector and remove the wiring harness fastener from the main control cover stud.
    Fig 9: Locating Transaxle Electrical Connector

    Courtesy of FORD MOTOR CO.
12. Remove the 2 nuts, pull the transmission fluid cooler thermal bypass valve straight up and position it aside.
    Fig 10: Locating Nuts And Transmission Fluid Cooler Thermal Bypass Valve

    Courtesy of FORD MOTOR CO.
13. NOTE: Note the location of the of the studbolts for assembly.

Remove the 14 bolts and the main control cover.

Fig 11: Locating Bolts And Main Control Cover

Courtesy of FORD MOTOR CO.