FixVault

Direct Clutch: Disassembly

  1. Remove the direct clutch pressure, friction and steel plates.
    1. Remove the retaining ring.
    2. Remove the plates.
    Fig 1: Identifying Direct Clutch Pressure, Friction And Steel Plates With Retaining Ring
    G07496399Courtesy of FORD MOTOR CO.
  2. Using the Spring Washer Compressor, remove the selective snap ring.
    Fig 2: Remove/Install Selective Snap Ring
    G07496400Courtesy of FORD MOTOR CO.
  3. Remove the direct clutch balance piston.
    Fig 3: Locating Direct Clutch Balance Piston
    G07496401Courtesy of FORD MOTOR CO.
  4. Remove the direct clutch return spring.
    Fig 4: Locating Direct Clutch Return Spring
    G07496402Courtesy of FORD MOTOR CO.
  5. NOTE: If damage is found on the direct clutch piston seals, install a new direct clutch piston.
    Fig 5: Locating Direct Clutch Piston
    G07496403Courtesy of FORD MOTOR CO.
  6. Remove and inspect the direct clutch piston.