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Final Drive Carrier and Differential Assembly: Assembly

  1. Lubricate the gears and thrust washers with clean transmission fluid.
    Fig 1: Identifying Gears And Thrust Washers
    G07496352Courtesy of FORD MOTOR CO.
  2. Install the different pinion gears and thrust washers.
    1. Install the differential side gears and thrust washers.
    2. Install the differential pinion gears and thrust washers by rotating 90 degrees.
    Fig 2: Identifying Different Pinion Gears And Thrust Washers
    G07496353Courtesy of FORD MOTOR CO.
  3. NOTE: Install a new roll pin.
    Fig 3: Identifying Differential Pinion Shaft And Roll Pin
    G07496354Courtesy of FORD MOTOR CO.
  4. Install the differential pinion shaft.
    1. Install the pinion shaft.
    2. Install the roll pin.
  5. NOTE: LH shown in illustration, RH similar.
    Fig 4: Installing Differential Case Bearings Using Differential Bearing Installer
    G07496355Courtesy of FORD MOTOR CO.
  6. Using the Differential Bearing Installer, install the differential case bearings.