FixVault

Common Specifications & Procedures

E-SERIES COMMON SPECIFICATIONS & PROCEDURES

System Specification/Procedure
Air Conditioning
Service SPECIFICATIONS
Torque SPECIFICATIONS
Battery BATTERY AND CABLES
Brakes
Bleeding Sequence RR, LR, RF, LF
BRAKE SYSTEM BLEEDING
Front Disc Brakes w/Torque SPECIFICATIONS
Rear Disc Brakes w/Torque SPECIFICATIONS
Charging
Generator w/Torque SPECIFICATIONS
Drive Belts
Adjustment BELT TENSIONER -- MECHANICAL or BELT TENSIONER -- DYNAMICS
Belt Routing ACCESSORY DRIVE BELT ROUTING
Engine Cooling
General Service Specifications SPECIFICATIONS
Radiator Cap Pressure Use individual readings listed on the pressure relief cap.
Thermostat R & I THERMOSTAT
Water Pump R & I COOLANT PUMP
Engine Mechanical
4.6L & 5.4L
Compression COMPRESSION TEST -- COMPRESSION GAUGE CHECK
Oil Pressure (Hot @ 2000 RPM, engine at normal operating temperature) 40-75 psi (275-517 kPa)
Overhaul - 4.6L SPECIFICATIONS
Overhaul - 5.4L SPECIFICATIONS
Torque SPECIFICATIONS (4.6L) or SPECIFICATIONS (5.4L)
6.8L
Compression COMPRESSION TEST -- COMPRESSION GAUGE CHECK
Oil Pressure (Hot @ 2, 000 RPM - 93°C (200°F)) 40-75 psi (276-517 kPa)
Overhaul SPECIFICATIONS
Torque SPECIFICATIONS
Fluid Specifications See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate Torque
4.6L & 5.4L
Automatic/Manual Stage 1: Tighten To 20 N.m (177 In. Lbs.)
Stage 2: Tighten to 80 N.m (59 Ft. Lbs.)
6.8L
Automatic/Manual Stage 1: Tighten To 20 N.m (177 In. Lbs.)
Stage 2: Tighten to 80 N.m (59 Ft. Lbs.)
Fuel System
Fuel Filter
Location Lifetime filter part of Fuel Pump Module.
Fuel Filter R & I FUEL PUMP MODULE
Pressure Release Procedure FUEL SYSTEM PRESSURE RELEASE
Fuel Pressure Test Procedure FUEL SYSTEM PRESSURE TEST
Ignition
Firing Order & Cylinder Identification FIRING ORDER & CYLINDER IDENTIFICATION
Ignition Routing Engines have coil-on-plug ignition.
Spark Plugs
Type
4.6L AGSF-22FM1
5.4L AGSF-22F1
6.8L AGSF-22N
Gap
4.6L 0.043-0.047 in (1.10-1.20 mm)
5.4L 0.050-0.057 in (1.29-1.45 mm)
6.8L 0.052-0.056 in (1.32-1.42 mm)
Torque 13 Ft. Lbs. (18 N.m)
Starting
Starter w/Torque SPECIFICATIONS
Wheel Alignment
Adjustment Specifications WHEEL ALIGNMENT ANGLES
Torque SPECIFICATIONS
Wheel & Tire
Wheel Lug Nut Torque
Single Rear Wheel (SRW) vehicles INSTALLATION
Dual Rear Wheel (DRW) vehicles INSTALLATION