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Differential Gear Assembly: Disassembly

  1. Drive the roll pin out of the differential. Discard the roll pin.
    Fig 1: Driving Roll Pin Out Of Differential
    G06097413Courtesy of FORD MOTOR CO.
  2. Remove the differential pin.
    Fig 2: Removing Differential Pin
    G06097414Courtesy of FORD MOTOR CO.
  3. NOTE: Do not mix up the washers from the side or spider gears that they were originally assembled with. Assembly of the differential with the wrong washers can cause excessive wear to the differential carrier, spider or side gears.
  4. Rotate the side gears along with the spider gears and remove the side gears and the spider gears.
    1. Side gear
    2. Spider gear
      Fig 3: Removing Side Gear And Spider Gear
      G06097415Courtesy of FORD MOTOR CO.
  5. Remove the washers from the side and spider gears, but keep the washers with the gear that it was originally assembled with.
    Fig 4: Removing Washer
    G06097416Courtesy of FORD MOTOR CO.