FixVault

Occupant Classification Sensor - Service Kit: Removal

NOTE: To identify between a production OCS system and a service OCS system service kit, inspect the OCSM electrical connector  . A service OCS system (OCS service kit) has the OCSM electrical connector glued to the OCSM. It cannot and should not be disconnected or altered.
NOTE: The seat wiring harness will be reused. The OCS service kit connector connects to the seat wiring harness OCSM connector. The pressure sensor seat wiring harness connector will be left unplugged and secured by a tie strap.
NOTE: The air bag warning indicator illuminates when the correct Restraints Control Module (RCM) fuse is removed and the ignition is ON.
NOTE: The Supplemental Restraint System (SRS) must be fully operational and free of faults before releasing the vehicle to the customer.
  1. Remove the passenger seat. For additional information, refer to SEATING article.
  2. NOTE: The seat wiring harness will be reused.
  3. Disconnect the electrical connector(s) and wiring clips in the following sequence.
    1. Disconnect the seat wire harness OCS electrical connector from the service part OCS electrical connector.
    2. Release the 2 wiring clips on the wiring harness from the seat cushion pan.
    3. If equipped with heated seats, disconnect the heated seat module electrical connector, release the wiring clip on the wiring harness from the seat cushion pan, and disconnect the 2 cushion heater mat electrical connectors.
  4. Remove the 4 seat track-to-cushion frame bolts.
  5. NOTE: While positioning the seat cushion pan and Occupant Classification System (OCS) assembly, be careful not to damage any of the components. Failure to follow these instructions may result in incorrect operation of the OCS system and may cause system failure.
  6. Remove the seat cushion and pan assembly.
    • To aid in removal, recline the seat.
  7. NOTE: Use care when separating the seat cushion trim cover from the hook-and-loop strip, or the hook-and-loop strip can be torn from the seat cushion foam pad.
    Fig 1: Locating Seat Cushion Trim Cover J-Clips
    G07944010Courtesy of FORD MOTOR CO.
  8. Detach the seat cushion trim cover J-clips from the seat cushion pan and remove the seat cushion trim cover.
  9. Bend the retaining tab away from the pressure sensor, then slide the pressure sensor off the bracket.
    Fig 2: Bending Retaining Tab Away From Pressure Sensor
    G07944011Courtesy of FORD MOTOR CO.
  10. NOTE: Care must be taken to prevent damage to the seat cushion pan when removing the rivets. Failure to follow these instructions may result in component damage and/or system failure.
  11. Remove the 2 rivets and detach the OCSM from the seat cushion pan.
  12. Remove the OCS.
    • Pull all the OCS components (hose, pressure sensor, wire harness, OCSM and connectors) through the seat cushion pan opening.
      Fig 3: Locating OCS Components
      G07944012Courtesy of FORD MOTOR CO.