Output Shaft: Assembly

Install the new bearing cone and new snap-ring.
1. Evenly heat the new bearing cone to approximately 176°F (80°C) and slide it onto the output shaft.
2. Install the new snap-ring.
Fig 1: Installing Bearing Cone And Snap-Ring
Courtesy of FORD MOTOR CO.
Install the 1st gear, inner synchronizer ring and the synchronizer cone.

Fig 2: Identifying Synchronizer Cone, Inner Synchronizer Ring And 1st Gear
Courtesy of FORD MOTOR CO.
Install the outer synchronizer ring.

Fig 3: Identifying Outer Synchronizer Ring
Courtesy of FORD MOTOR CO.
Install the new snap-ring.

Fig 4: Locating Snap-Ring
Courtesy of FORD MOTOR CO.
Install the synchronizer cone and the outer and inner synchronizer rings.

Fig 5: Identifying Inner And Outer Synchronizer Rings With Synchronizer Cone
Courtesy of FORD MOTOR CO.
Install the 2nd gear and the 2 half moon washers.

Fig 6: Locating Half Moon Washers And 2nd Gear
Courtesy of FORD MOTOR CO.
Install the 3rd gear and 3rd gear synchronizer ring.

Fig 7: Identifying 3rd Gear Synchronizer Ring And 3rd Gear
Courtesy of FORD MOTOR CO.
Install the 3rd/4th gear synchronizer and new snap-ring.

Fig 8: Locating 3rd/4th Gear Synchronizer And Snap-Ring
Courtesy of FORD MOTOR CO.
Install 4th gear and using a suitable tube, install the new bearing and new circlip.

Fig 9: Locating Bearing And Circlip

Courtesy of FORD MOTOR CO.