FixVault

Output Shaft: Disassembly

  1. Remove the bearing.
    • Remove and discard the circlip.
    • Using the special tools, remove and discard the bearing.
    Fig 1: Removing Bearing
    G07980104Courtesy of FORD MOTOR CO.
  2. Remove 4th gear, remove and discard the snap-ring and remove the 3rd/4th gear synchronizer.
    Fig 2: Removing 4th Gear And Snap-Ring
    G07980105Courtesy of FORD MOTOR CO.
  3. Remove the 3rd gear synchronizer ring and 3rd gear.
    Fig 3: Identifying 3rd Gear Synchronizer Ring And 3rd Gear
    G07980106Courtesy of FORD MOTOR CO.
  4. Remove the 2 half moon washers and 2nd gear.
    Fig 4: Locating Half Moon Washers And 2nd Gear
    G07980107Courtesy of FORD MOTOR CO.
  5. Remove the inner and outer synchronizer rings and the synchronizer cone.
    Fig 5: Identifying Inner And Outer Synchronizer Rings With Synchronizer Cone
    G07980108Courtesy of FORD MOTOR CO.
  6. Remove and discard the snap-ring and remove the 1st/2nd gear synchronizer with reverse gear.
    Fig 6: Removing Snap-Ring, 1st/2nd Gear Synchronizer With Reverse Gear
    G07980109Courtesy of FORD MOTOR CO.
  7. Remove the outer synchronizer ring.
    Fig 7: Identifying Outer Synchronizer Ring
    G07980110Courtesy of FORD MOTOR CO.
  8. Remove the synchronizer cone, inner synchronizer ring and the 1st gear.
    Fig 8: Identifying Synchronizer Cone, Inner Synchronizer Ring And 1st Gear
    G07980111Courtesy of FORD MOTOR CO.
  9. Remove the bearing cone.
    • Remove and discard the snap-ring.
    • Using the special tools, remove and discard the bearing cone.
Fig 9: Removing Bearing Cone
G07980112Courtesy of FORD MOTOR CO.