FixVault

Transfer Case

WARNING: This page is about a different car, the 2017 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
  1. NOTE: The help of an assistant will be required.

    Position the transfer case on the crossmember. Lower the transmission approximately 25.4 mm (1 in).

    GFD177996Courtesy of FORD MOTOR COMPANY
  2. NOTE: The help of an assistant will be required.

    Position the transfer case to the transmission and onto the output shaft.

    GFD177997Courtesy of FORD MOTOR COMPANY
  3. NOTE: Do not reuse the old transfer case-to-transmission bolts.

    Install new transfer case-to-transmission bolts.

    Torque: 168 lb.in (19 Nm)

    GFD177998Courtesy of FORD MOTOR COMPANY
  4. Refer to: Transmission Support Insulator - R680 . Refer to: Transmission Support Insulator - 10R80 .
  5. Install the LH exhaust support bracket and bolt.

    Torque: 26 lb.ft (35 Nm)

    GFD177922Courtesy of FORD MOTOR COMPANY
  6. Install the transmission support crossmember. Refer to: Transmission Support Crossmember .
  7. Connect the vent hose to the transfer case.
    GFD177921Courtesy of FORD MOTOR COMPANY
  8. Connect the shift motor electrical connector and attach the harness retainer clip to the transfer case.
    GFD177999Courtesy of FORD MOTOR COMPANY
  9. NOTE: Align the index marks made during removal.

    Install the rear driveshaft. Refer to: Rear Driveshaft .

  10. NOTE: Align the index marks made during removal.

    Install the front driveshaft. Refer to: Front Driveshaft .

  11. Check the transfer case fluid level. Refer to: Transfer Case Draining and Filling .
  12. If equipped. Position the skid plate and install the skid plate bolts.

    Torque: 30 lb.ft (40 Nm)

GFD178000Courtesy of FORD MOTOR COMPANY