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Valve Guide Inner Diameter

NOTE: Refer to ENGINE MECHANICAL - 3.5L or ENGINE MECHANICAL - 3.5L-GTDI for the specification.
    NOTE: Valve guides tend to wear in an hourglass pattern. The ball gauge can be inserted into the combustion chamber side of the valve guide, if necessary.
    Fig 1: Locating Inside Diameter Of Valve Guides
    G06064099Courtesy of FORD MOTOR CO.
  1. Use a ball gauge to determine the inside diameter of the valve guides in 2 directions at the top, middle and bottom of the valve guide.
  2. Measure the ball gauge with a micrometer.
    Fig 2: Measuring Ball Gauge Using Micrometer
    G06073233Courtesy of FORD MOTOR CO.
  3. If the valve guide is not within specifications, install a new cylinder head assembly.