Muffler and Tailpipe: Installation

NOTE: The exhaust hanger isolators are constructed from a special material. Use only the correct specification exhaust hanger isolators or damage to the exhaust system may occur.

NOTE: Check the exhaust hanger isolators for damage and fatigue. Install new exhaust hanger isolators as required.

NOTE: Thoroughly clean the sealing surfaces of the flanges using a finishing pad.

NOTE: Do not tighten the service clamp at this time.

Fig 1: Identifying Catalytic Converter Section And Service Clamp Onto Muffler Section

Courtesy of FORD MOTOR CO.

Install the service clamp(s).
Position the muffler and tailpipe assembly and attach the 3 exhaust hanger isolators.
Install a new gasket and 2 new catalytic converter-to-muffler and tailpipe nuts.
- Tighten to 47 Nm (35 lb-ft).
  
  Fig 2: Locating Catalytic Converter-To-Muffler And Tailpipe Nuts
  Courtesy of FORD MOTOR CO.
Align the muffler and tailpipe assembly and tighten the service clamp(s).
- Tighten to 47 Nm (35 lb-ft).