Fuel Injection Pump: Installation

NOTE: The cam lobe for the fuel injection pump must be at Bottom Dead Center (BDC) for the fuel injection pump installation.
Visual check. Refer to FUEL INJECTION PUMP TAPPET INSPECTION .
NOTE: Only rotate the crankshaft CW or damage to the engine may occur.

NOTE: The cam lobe for the fuel injection pump must be at Bottom Dead Center (BDC) for the fuel injection pump installation.
Apply the specified lubricant to the specified component.
Material: Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-30 Super Premium Motor Oil (Canada) XO-5W30-QSP (US); CXO-5W30-LSP12 (Canada).
NOTE: Make sure that a new fuel injection pump O-ring seal is installed.

NOTE: Apply the specified lubricant to the specified component. Material: Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-30 Super Premium Motor Oil (Canada) XO-5W30-QSP (US); CXO-5W30-LSP12 (Canada).
NOTE: Make sure that new fuel injection pump bolts are installed.

Install the fuel injection pump and loosely install 2 new fuel injection pump bolts, alternately tighten each bolt one complete revolution until seated.

Tighten the 2 fuel injection pump bolts in the following 2 stages.
- Stage 1: Tighten each bolt to 5 Nm (44 lb-in).
- Stage 2: Tighten each bolt an additional 55 degrees.
1. Tighten to 17 Nm (150 lb-in).
NOTE: Make sure that a new high pressure fuel tube is installed.

NOTE: Only tighten the 2 high pressure fuel tube flare nuts finger tight at this stage.

NOTE: Only tighten 2 high pressure fuel tube bracket bolts finger tight at this stage.
1. NOTE: Calculate the correct torque wrench setting for the following torque. Refer to the Torque Wrench Adapter Formulas illustration.
  
  Fig 1: Torque Wrench Adapter Formulas
  Courtesy of FORD MOTOR CO.
  
  Tighten the 2 high pressure fuel tube flare nuts in the following 2 stages.
  - Stage 1: Using a torque adapter, tighten to 15 Nm (133 lb-in).
  - Stage 2: Tighten an additional 30 degrees.
2. Tighten to 10 Nm (89 lb-in).
Refer to FUEL SYSTEM - GENERAL INFORMATION
NOTE: Use care when installing the fuel injection pump noise insulator. Spreading the openings will aid in installing the fuel injection pump noise insulator and reduce the risk of damage.
1. Tighten to 5 Nm (44 lb-in).
2. Refer to FUEL SYSTEM - GENERAL INFORMATION .
Install the cowl panel, refer to FRONT END BODY PANELS .
Install the ACL outlet pipe, refer to INTAKE AIR DISTRIBUTION & FILTERING .
Connect the battery ground cable, refer to BATTERY, MOUNTING AND CABLES .
Pressurize the fuel system, refer to FUEL SYSTEM - GENERAL INFORMATION .