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Home › Ford › 2013 › Explorer Police Interceptor, AWD › Repair and Diagnosis › Transmission › Automatic Trans › Automatic Transmission - 6F50/6F55 › Disassembly And Assembly Of Subassemblies › Torque Converter Housing › Assembly

Torque Converter Housing: Assembly

  1. NOTE: Temporarily install the differential and the transfer shaft in the transmission case.
    G08626935
  2. Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591 (307-591/1 and 307-591/2)
    G08626922
  3. Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (studs)
    G08626923
  4. NOTE: Make sure that the silicone has been cleaned off the machined surface of the transmission case and the torque converter housing before installing the Differential/Transfer Gear Bearing Shim Gauge 307-591/3 (4 spacers) or the preload measurement may be inaccurate.

    Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (4 spacers)

    G08412971
  5. G08626925
  6. Special Tools(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (remaining 4 spacers, bolts and washers)
    • Tighten to 24 Nm (18 lb-ft).
      G08626926
  7. Special Tools(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (4 nuts and washers)
    • Tighten to 24 Nm (18 lb-ft).
      G08626927
  8. Rotate the transfer shaft and the differential several times to seat the bearing cups.
    G08626928
  9. Measure and record the smallest and largest preload gap on the Shim Gauge, Differential/Transfer Gear Bearing 307-591/1. Average the 2 measurements to get the thickness of the differential bearing preload shim. Refer to DIFFERENTIAL AND TRANSFER GEAR BEARING PRELOAD SHIM SELECTION  for the differential bearing preload shim part number.

    General Equipment: Feeler Gauge.

    G08412976
  10. Measure and record the smallest and largest preload gap on Shim Gauge, Differential/Transfer Gear Bearing 307-591/2. Average the 2 measurements to get the thickness of the transfer shaft bearing preload shim. Refer to DIFFERENTIAL AND TRANSFER GEAR BEARING PRELOAD SHIM SELECTION  for the transfer gear bearing preload shim part number.

    General Equipment: Feeler Gauge.

    G08412977
  11. Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (4 nuts, bolts and spacers and 8 washers)
    G08626931
  12. Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (4 spacers)
    G08626924
  13. Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (4 studs)
    G08626923
  14. Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/1 and 307-591/2
    G08626922
  15. G08626935
  16. Assemble the torque converter housing. Refer to TORQUE CONVERTER HOUSING .
  17. Special Tool(s): Handle 205-153 (T80T-4000-W), Oil Dam Seal Installer 307-583
    G08627563
  18. NOTE: Support the torque converter housing using blocks of wood, or damage to the torque converter housing may occur.

    Special Tool(s): Handle 205-153 (T80T-4000-W), Oil Dam Seal Installer 307-583

    G09089361
  19. Inspect the transfer shaft fluid dam to be sure it is seated evenly into the torque converter housing. Visual check.
    G08627565
  20. G08627542
  21. Special Tool(s): Bearing Cup Installer 307-576

    General Equipment: Shop Press

    G08627567
  22. G08627547
  23. Special Tool(s): Bearing Cup Installer 307-576
    G08627569
  24. Special Tool(s): Bearing Cup Installer 307-576, Installer, Transfer Gear Bearing 307-541, Drawbar 204-029
    G08412990
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