FixVault

Output Shaft: Assembly

  1. Install the new bearing cone and new snap-ring.
    1. Evenly heat the new bearing cone to approximately 176°F (80°C) and slide it onto the output shaft.
    2. Install the new snap-ring.
      Fig 1: Installing Bearing Cone And Snap-Ring
      G08867465Courtesy of FORD MOTOR CO.
  2. Install the 1st gear, inner synchronizer ring and the synchronizer cone.
    Fig 2: Identifying 1st Gear, Inner Synchronizer Ring And Synchronizer Cone
    G08867466Courtesy of FORD MOTOR CO.
  3. Install the outer synchronizer ring.
    Fig 3: Identifying Outer Synchronizer Ring
    G08867467Courtesy of FORD MOTOR CO.
  4. Install the new snap-ring.
    Fig 4: Locating Snap-Ring
    G08867468Courtesy of FORD MOTOR CO.
  5. Install the synchronizer cone and the outer and inner synchronizer rings.
    Fig 5: Identifying Inner And Outer Synchronizer Rings
    G08867469Courtesy of FORD MOTOR CO.
  6. Install the 2nd gear and the 2 half moon washers.
    Fig 6: Locating 2nd Gear And Half Moon Washers
    G08867470Courtesy of FORD MOTOR CO.
  7. Install the 3rd gear and 3rd gear synchronizer ring.
    Fig 7: Identifying 3rd Gear And Synchronizer Ring
    G08867471Courtesy of FORD MOTOR CO.
  8. Install the 3rd/4th gear synchronizer and new snap-ring.
    Fig 8: Locating 3rd/4th Gear Synchronizer Snap-Ring
    G08867472Courtesy of FORD MOTOR CO.
  9. Install 4th gear and using a suitable tube, install the new bearing and new circlip.
    Fig 9: Installing 4th Gear And Circlip Using Tube
    G08867473Courtesy of FORD MOTOR CO.