FixVault

Section 4 (Manual Transaxle): Installation: Transmission

WARNING: This page is about a different variant/trim than selected.
SPECIAL TOOLS/GENERAL EQUIPMENT

G08632244
303-1502 
Lifting Device Engine
G08636263
303-290B-18 
Adapter for 303-290B
G08638437
303-F072 
Support Bar, Engine
Transmission Jack
Retaining Strap
Wooden Block
MATERIALS SPECIFICATIONS

Name Specification
High Temperature 4x4 Front Axle and Wheel Bearing Grease
XG-11
WSS-M1C267-A1
Threadlock 262
TA-26
WSK-M2G351-A6
  1. Material  : High Temperature 4x4 Front Axle and Wheel Bearing Grease/XG-11 (WSS-M1C267-A1)
    G08064800
  2. G08638439
  3. Torque  : 48 Nm
    G08638440
  4. Remove the following items:
    • General Equipment  : Transmission Jack
    • General Equipment  : Wooden Block
    • General Equipment  : Retaining Strap
      G08638291
  5. Torque  : 80 Nm
    G08638290
  6. Torque  : 25 Nm
    G08638289
    1. Material  : Threadlock 262/TA-26 (WSK-M2G351-A6)

      Torque  : 80 Nm

    2. Torque  : 25 Nm
    3. Material  : Threadlock 262/TA-26 (WSK-M2G351-A6)

      Torque  : 133 Nm

      G08636234
  7. Torque  : 24 Nm
    G08637448
  8. Torque  : 48 Nm
    G08638286
  9. G08638285
  10. Special Tool(s)  : 303-F072 Support Bar, Engine  , 303-290B-18 Adapter for 303-290B  , 303-1502 Lifting Device Engine 
    G08636487
  11. G08611437
  12. Refer to: QUICK RELEASE COUPLING .
    G08632250
  13. NOTE: Note the different lengths of the bolts.

    Torque  : 48 Nm

    G08638284
  14. G08407940
  15. G08632922
  16. NOTE: Do not fully install shaft at this time.

    Using part: AA5P-4N406-A.

    G08637368
  17. G08637369
  18. G08407958
  19. NOTE: Do not fully install the shaft at this time.

    Using part: 4W1W-4N206-A.

    G08637384
  20. G08407960
  21. NOTE: Insert the intermediate shaft until the intermediate shaft bearing is centered in the concave groove of the intermediate shaft bearing bracket.
    1. Torque  :

      Stage 1: Tighten lower nut to 5 Nm

      Stage 2: Tighten upper nut to 25 Nm

      Stage 3: Tighten lower nut to 25 Nm

      G08633770
    1. Torque  : 5 Nm
    2. Torque  : 20 Nm
      G08632487
  22. Refer to: FRONT SUBFRAME .
  23. If equipped.
    G08638248
    1. Torque  : 25 Nm
    2. Torque  : 25 Nm
      G08638247
  24. Refer to: TRANSMISSION FLUID LEVEL CHECK  .
  25. NOTE: Note the different lengths of the bolts.

    Torque  : 48 Nm

    G08638463
  26. Torque  : 48 Nm
    G08638272
  27. Torque  : 25 Nm
    G08638271
  28. G08638236
  29. Install the following items:

    Refer to: BATTERY TRAY .

  30. Refer to: GEARSHIFT CABLE ADJUSTMENT .
  31. Refer to: CLUTCH SYSTEM BLEEDING .
  32. If equipped.
    G08638246
  33. After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure.