Common Specifications & Procedures
EXPLORER COMMON SPECIFICATIONS & PROCEDURES
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | |||
| EMTC System | SPECIFICATIONS | ||
| DATC System | SPECIFICATIONS | ||
| Torque | |||
| EMTC System | SPECIFICATIONS | ||
| DATC System | SPECIFICATIONS | ||
| Axle Nut/Hub Nut | |||
| Front | 350 N.m (258 Ft. Lbs.) | ||
| Rear | 350 N.m (258 Ft. Lbs.) | ||
| Battery | SPECIFICATIONS | ||
| Brakes | |||
| Bleeding Sequence | BRAKE SYSTEM BLEEDING | ||
| Front Disc Brakes w/Torque | SPECIFICATIONS | ||
| Rear Disk Brakes w/Torque | SPECIFICATIONS | ||
| Charging | |||
| Generator w/Torque | GENERATOR -- 2.0L GTDI , or GENERATOR -- 3.5L GTDI , or GENERATOR -- 3.5L TI-VCT, 3.7L TI-VCT | ||
| Drive Belts | |||
| Adjustment | SPECIFICATIONS | ||
| Belt Routing | |||
| 2.0L GTDI | 2.0L GTDI - EARLY BUILD - COMPONENT LOCATION , or 2.0L GTDI - LATE BUILD - COMPONENT LOCATION | ||
| 3.5L GTDI | 3.5L GTDI, 3.5L, 3.7L TWIN INDEPENDENT VARIABLE CAM TIMING (TI-VCT) COMPONENT LOCATION | ||
| 3.5L Ti-VCT, 3.7L Ti-VCT | 3.5L GTDI, 3.5L, 3.7L TWIN INDEPENDENT VARIABLE CAM TIMING (TI-VCT) COMPONENT LOCATION | ||
| Engine Cooling | |||
| General Service Specifications | SPECIFICATIONS | ||
| Radiator Cap Pressure | 13.8 -18.1 psi (95-125 kPa) | ||
| Thermostat R & I | |||
| 2.0L GTDI | THERMOSTAT HOUSING -- 2.0L GTDI | ||
| 3.5L GTDI | THERMOSTAT -- 3.5L GTDI | ||
| 3.5L Ti-VCT, 3.7L Ti-VCT | THERMOSTAT -- 3.5L TI-VCT, 3.7L TI-VCT | ||
| Water Pump R & I | |||
| 2.0L GTDI | COOLANT PUMP -- 2.0L GTDI | ||
| 3.5L GTDI | COOLANT PUMP -- 3.5L GTDI | ||
| 3.5L Ti-VCT, 3.7L Ti-VCT | COOLANT PUMP -- 3.5L TI-VCT, 3.7L TI-VCT | ||
| Engine Mechanical | |||
| 2.0L GTDI | |||
| Compression | SPECIFICATIONS | ||
| Oil Pressure @ 2, 000 RPM (engine at normal operating temperature) | 29-60 psi (200-414 kPa) | ||
| Overhaul | SPECIFICATIONS | ||
| Torque | SPECIFICATIONS | ||
| 3.5L GTDI | |||
| Compression | SPECIFICATIONS | ||
| Oil Pressure @ 1, 500 RPM (engine at normal operating temperature) | Minimum 30 psi | ||
| Overhaul | SPECIFICATIONS | ||
| Torque | SPECIFICATIONS | ||
| 3.5L Ti-VCT | |||
| Compression | SPECIFICATIONS | ||
| Oil Pressure @1, 500 RPM (engine at normal operating temperature) | Minimum 30 psi (205 kPa) | ||
| Overhaul | SPECIFICATIONS | ||
| Torque | SPECIFICATIONS | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flex Plate Torque | |||
| 2.0L GTDI | Refer to FLEXPLATE procedure. | ||
| 3.5L Ti-VCT | Refer to FLEXPLATE procedure. | ||
| 3.5L GTDI | Refer to FLEXPLATE procedure. | ||
| Fuel System | |||
| Fuel Filter Location | Vehicle has a lifetime fuel filter which is serviced as part of the Fuel Pump (FP) module. | ||
| Fuel Filter R & I | FUEL PUMP ASSEMBLY | ||
| Pressure Release Procedure | FUEL SYSTEM PRESSURE RELEASE | ||
| Pressure Specification | SPECIFICATIONS | ||
| Fuel Pressure Test Procedure | FUEL SYSTEM PRESSURE TEST | ||
| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires | Engine has coil-on-plug ignition. | ||
| Spark Plugs | |||
| 2.0L GTDI | |||
| Type | Motorcraft CYFS -12Y-2 | ||
| Gap | .028-.031 In. (0.7-0.8 mm) | ||
| Torque | 106 In. Lbs. (12 N.m) | ||
| 3.5L GTDI | |||
| Type | Motorcraft CYFS 12 YT3 | ||
| Gap | .032-.038 In. (0.81-0.97 mm) | ||
| Torque | 133 In. Lbs. (15 N.m) | ||
| 3.5L Ti-VCT | |||
| Type | Motorcraft CYFS-12F-5 | ||
| Gap | .049-.053 In. (1.25-1.35 mm) | ||
| Torque | 133 In. Lbs. (15 N.m) | ||
| Starting | |||
| Starter w/Torque | SPECIFICATIONS . | ||
| Wheel Alignment | |||
| Adjustment Specifications | SPECIFICATIONS | ||
| Torque | SPECIFICATIONS | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque (All Except Police Vehicles) | 100 Ft. Lbs. (135 N.m) | ||
| Wheel Lug Nut Torque (Police Vehicles) | 110 Ft. Lbs. (149 N.m) | ||