Fuel Injection Pump: Installation

If any flat spots or scoring, especially in the indicated areas is found, inspect the fuel injection pump and the fuel injection pump tappet drive lobe. Install new components as necessary.
NOTE: Only rotate the crankshaft Clockwise (CW) or damage to the engine may occur.

NOTE: The cam lobe for the fuel injection pump must be at BDC for the fuel injection pump installation.
Material : Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (U.S.)/XO-5W30-QSP (U.S.) (WSS-M2C946-A)
Install a new fuel injection pump O-ring seal.
Material : Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (U.S.)/XO-5W30-QSP (U.S.) (WSS-M2C946-A)
NOTE: Make sure that new fuel injection pump bolts are installed.

Install the fuel injection pump and loosely install 2 new fuel injection pump bolts, alternately tighten each bolt one complete revolution until seated. Tighten the 2 fuel injection pump bolts in the following 2 stages.

Torque :

Stage 1: 44 lb.in (5 Nm)

Stage 2: 55°
- Torque : 150 lb.in (17 Nm)
NOTE: Only tighten the 2 high pressure fuel tube flare nuts finger tight at this stage.

NOTE: Only tighten 2 high pressure fuel tube bracket bolts finger tight at this stage.

Install the following items:
1. NOTE: Make sure that a new high pressure fuel tube is installed.
2. NOTE: Calculate the correct torque wrench setting for the following torque using the Torque Wrench Adapter Formulas.
  
  Torque :
  
  Stage 1: 133 lb.in (15 Nm)
  
  Stage 2: 30°
3. Torque : 89 lb.in (10 Nm)
Refer to: QUICK RELEASE COUPLING .
NOTE: Use care when installing the fuel injection pump noise insulator. Spreading the openings will aid in installing the fuel injection pump noise insulator and reduce the risk of damage.
1. Torque : 44 lb.in (5 Nm)
2. Torque : 44 lb.in (5 Nm)
Refer to: BATTERY DISCONNECT AND CONNECT .
Refer to: FUEL SYSTEM PRESSURE RELEASE .