FixVault

Torque Converter Housing: Assembly

  1. NOTE: Temporarily install the differential and the transfer shaft in the transmission case.
    G09731812
  2. Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591 (307-591/1 and 307-591/2)
    G09731813
  3. Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (studs)
    G09731814
  4. NOTE: Make sure that the silicone has been cleaned off the machined surface of the transmission case and the torque converter housing before installing the Differential/Transfer Gear Bearing Shim Gauge 307-591/3 (4 spacers) or the preload measurement may be inaccurate.

    Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (4 spacers)

    G09731815
  5. G09731816
  6. Special Tools(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (remaining 4 spacers, bolts and washers)
    • Tighten to 24 Nm (18 lb-ft).
      G09731817
  7. Special Tools(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (4 nuts and washers)
    • Tighten to 24 Nm (18 lb-ft).
      G09731818
  8. Rotate the transfer shaft and the differential several times to seat the bearing cups.
    G09731819
  9. Measure and record the smallest and largest preload gap on the Shim Gauge, Differential/Transfer Gear Bearing 307-591/1. Average the 2 measurements to get the thickness of the differential bearing preload shim.

    Refer to SPECIFICATIONS  for the differential bearing preload shim part number.

    General Equipment: Feeler Gauge.

    G09731820
  10. Measure and record the smallest and largest preload gap on Shim Gauge, Differential/Transfer Gear Bearing 307-591/2. Average the 2 measurements to get the thickness of the transfer shaft bearing preload shim. Refer to SPECIFICATIONS  for the transfer gear bearing preload shim part number.

    General Equipment: Feeler Gauge.

    G09731821
  11. Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (4 nuts, bolts and spacers and 8 washers)
    G09731822
  12. Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (4 spacers)
    G09731823
  13. Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (4 studs)
    G09731824
  14. Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/1 and 307-591/2
    G09731825
  15. G09731826
  16. Assemble the torque converter housing. Refer to TORQUE CONVERTER HOUSING .
  17. Special Tool(s): Handle 205-153 (T80T-4000-W), Oil Dam Seal Installer 307-583
    G09731827
  18. NOTE: Support the torque converter housing using blocks of wood, or damage to the torque converter housing may occur.

    Special Tool(s): Handle 205-153 (T80T-4000-W), Oil Dam Seal Installer 307-583

    G09731828
  19. Inspect the transfer shaft fluid dam to be sure it is seated evenly into the torque converter housing. Visual check.
    G09731829
  20. G09731830
  21. Special Tool(s): Bearing Cup Installer 307-576

    General Equipment: Shop Press

    G09731831
  22. G09731832
  23. Special Tool(s): Bearing Cup Installer 307-576
    G09731833
  24. Special Tool(s): Bearing Cup Installer 307-576, Installer, Transfer Gear Bearing 307-541, Drawbar 204-029
    G09731834