FixVault

Common Specifications & Procedures

ESCAPE COMMON SPECIFICATIONS & PROCEDURES

System Specification/Procedure
Air Conditioning
  Service SPECIFICATIONS
  Torque Refer to appropriate component installation procedure for Torque Specifications.
Axle Nut/Hub Nut
  Front Hub Nut Stage 1: 59 Ft. Lbs. (80 N.m)
Stage 2: 90°
  Rear Hub Nut
    AWD 81 lb.ft (110 Nm)
    FWD 81 lb.ft (110 Nm)
Battery SPECIFICATIONS
Brakes
  Bleeding Sequence RR, LR, RF, LF
BRAKE SYSTEM PRESSURE BLEEDING
  Disc Brakes w/Torque
    Front Disc Refer to approriate component REMOVAL AND INSTALLATION procedures.
    Rear Disc Refer to approriate component REMOVAL AND INSTALLATION procedures
Charging
  Generator w/Torque SPECIFICATIONS
Drive Belts
  Adjustment ACCESSORY DRIVE (1.6L) or ACCESSORY DRIVE (2.0L) or ACCESSORY DRIVE (2.5L)
  Belt Routing
    1.6L ACCESSORY DRIVE - COMPONENT LOCATION
    2.0L ACCESSORY DRIVE - COMPONENT LOCATION
    2.5L ACCESSORY DRIVE - COMPONENT LOCATION
Engine Cooling
  General Service Specifications SPECIFICATIONS (1.6L) or SPECIFICATIONS (2.0L) or SPECIFICATIONS (2.5L)
  Radiator Cap Pressure
    1.6L 17.4-21.7 psi (120-150 kPa)
    2.0L; 2.5L 17.4-21.7 psi (120-150 kPa)
  Thermostat R & I
    1.6L THERMOSTAT HOUSING
    2.0L THERMOSTAT HOUSING
    2.5L THERMOSTAT HOUSING
  Water Pump R & I
    1.6L COOLANT PUMP
    2.0L COOLANT PUMP
    2.5L COOLANT PUMP
Engine Mechanical
  1.6L
    Compression SPECIFICATIONS
    Oil Pressure (hot @ 800 RPM) 14.5 psi (100kPa)
    Oil Pressure (hot @ 2, 000 RPM) 29 psi (200 kPa)
    Overhaul SPECIFICATIONS
    Torque Refer to appropriate component component in REMOVAL AND INSTALLATION procedures.
  2.0L
    Compression SPECIFICATIONS
    Oil pressure (hot @ 2000 rpm) 29-60 psi (200-414 kPa)
    Overhaul SPECIFICATIONS
    Torque Refer to appropriate component component in REMOVAL AND INSTALLATION procedures
  2.5L
    Compression SPECIFICATIONS
    Oil pressure (hot @ 2000 rpm) 29-60 psi (200-414 kPa)
    Overhaul SPECIFICATIONS
    Torque Refer to appropriate component component in REMOVAL AND INSTALLATION procedures.
Fluid Specifications See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate Torque
  1.6L Refer to FLEXPLATE for sequence.
Stage 1: 133 In. Lbs. (15 N.m)
Stage 2: 18 Ft. Lbs. (25 N.m)
Stage 3: 22 Ft. Lbs. (30 N.m)
Stage 4: 90°
  2.0L Refer to FLEXPLATE for sequence
Stage 1: 37 Ft. Lbs. (50 N.m)
Stage 2: 59 Ft. Lbs. (80 N.m)
Stage 3: 83 Ft. Lbs. (112 N.m)
  2.5L Refer to FLEXPLATE for sequence.
Stage 1: 37 Ft. Lbs. (50 N.m)
Stage 2: 59 Ft. Lbs. (80 N.m)
Stage 3: 83 Ft. Lbs. (112 N.m)
Fuel System
  Fuel Filter Location Lifetime fuel filter (serviced as part of the Fuel Pump module).
  Fuel Filter R & I FUEL PUMP AND SENDER UNIT (1.6L) or FUEL PUMP AND SENDER UNIT (2.0L) or FUEL PUMP AND SENDER UNIT (2.5L).
  Pressure Release Procedure FUEL SYSTEM PRESSURE RELEASE (1.6L) or FUEL SYSTEM PRESSURE RELEASE (2.0L) or FUEL SYSTEM PRESSURE RELEASE (2.5).
  Pressure Specification SPECIFICATIONS (1.6L) or SPECIFICATIONS (2.0L) or SPECIFICATIONS (2.5L)/
  Fuel Pressure Test Procedure FUEL SYSTEM PRESSURE CHECK (1.6L) or FUEL SYSTEM PRESSURE CHECK (2.0L) or FUEL SYSTEM PRESSURE CHECK (2.5L).
Ignition
  Firing Order & Cylinder Identification FIRING ORDER & CYLINDER IDENTIFICATION CYLINDER IDENTIFICATION
Spark Plugs
  1.6L
    Number CYFS 13Y RC
    Gap .8 mm (0.031 in)
    Torque 106 In. Lbs. (12 N.m)
  2.0L
    Number CYFS 12Y 2
    Gap .7-.8 mm (0.028-0.031 in)
    Torque 106 In. Lbs. (12 N.m)
  2.5L
    Number AYFS 32Y R
    Gap 1.25-1.35 mm (0.049- 0.053 in.)
    Torque 106 In. Lbs. (12 N.m)
Starting
  Starter w/Torque
    1.6L 26 lb.ft (35 Nm)
    2.0L 26 lb.ft (35 Nm)
    2.5L Torque: 26 lb.ft (35 Nm)
Wheel Alignment
  Adjustment Specifications SPECIFICATIONS
  Torque SPECIFICATIONS
Wheel & Tire
  Wheel Lug Nut Torque 100 Ft. Lbs. (135 N.m)