Torque Converter Housing: Assembly
- 4.NOTE: Make sure that the silicone has been cleaned off the machined surface of the transmission case and the torque converter housing before installing the Differential/Transfer Gear Bearing Shim Gauge 307-591/3 (4 spacers) or the preload measurement may be inaccurate.
Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (4 spacers)
- 6.
Special Tools: Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (remaining 4 spacers, bolts and washers)- Tighten to 24 Nm (18 lb-ft).
- 7.
Special Tools: Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (4 nuts and washers)- Tighten to 24 Nm (18 lb-ft).
- 9.
Measure and record the smallest and largest preload gap on the Shim Gauge, Differential/Transfer Gear Bearing 307-591/1. Average the 2 measurements to get the thickness of the differential bearing preload shim. Refer to SPECIFICATIONS for the differential bearing preload shim part number.General Equipment: Feeler Gauge.
- 10.
Measure and record the smallest and largest preload gap on Shim Gauge, Differential/Transfer Gear Bearing 307-591/2. Average the 2 measurements to get the thickness of the transfer shaft bearing preload shim. Refer to SPECIFICATIONS for the transfer gear bearing preload shim part number.General Equipment: Feeler Gauge.
- 11.
Special Tool(s): Shim Gauge, Differential/Transfer Gear Bearing 307-591/3 (4 nuts, bolts and spacers and 8 washers)
- 16.
Assemble the torque converter housing. Refer to Torque Converter Housing .
- 18.NOTE: Support the torque converter housing using blocks of wood, or damage to the torque converter housing may occur.
Special Tool(s): Handle 205-153 (T80T-4000-W), Oil Dam Seal Installer 307-583
- 19.
Inspect the transfer shaft fluid dam to be sure it is seated evenly into the torque converter housing. Visual check.
- 24.
Special Tool(s): Bearing Cup Installer 307-576, Installer, Transfer Gear Bearing 307-541, Drawbar 204-029