Fuel Pump: Installation

Rotate the camshaft as needed until the cam lobe for the high-pressure fuel pump is at BDC.

Material: Motorcraft ® SAE 5W-20 Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)

Install the high-pressure fuel pump and loosely install the high-pressure fuel pump bolts, alternately tighten each bolt one half of a revolution until seated. Tighten the high-pressure fuel pump bolts.

Torque: 115 lb.in (13 Nm)

Torque: 27 lb.in (3 Nm)

NOTE: Calculate the correct torque wrench setting for the following torque using the Torque Wrench Adapter Formulas in the chart below.

Tighten the high-pressure fuel tube flare nuts in the following 3 stages.

Torque:

Stage 1: 15 lb.ft (21 Nm)

Stage 2: Wait 5min

Stage 3: 15 lb.ft (21 Nm)

• 1.
  
  
  NOTE: Make sure that a new component is installed.

  Install the new high-pressure fuel pump fuel supply tube and the high-pressure fuel pump fuel supply tube studbolt finger tight.

• 2.
  
  Tighten install the high-pressure fuel pump fuel supply tube studbolt.

  Torque: 62 lb.in (7 Nm)

• 3.
  
  
  NOTE: Calculate the correct torque wrench setting for the following torque. Refer to the Torque Wrench Adapter Formulas in the chart below.

  Tighten the high-pressure fuel pump fuel supply tube flare nut in the following 3 stages.

  Torque:

  Stage 1: 15 lb.ft (21 Nm)

  Stage 2: Wait 5min

  Stage 3: 15 lb.ft (21 Nm)

• 4.
  
  Connect the high-pressure fuel pump fuel supply tube. Refer to: Spring Lock Couplings .

• 1.
  
  Install the ignition coil-on-plug mounting bracket, then install and tighten the ignition coil-on-plug mounting bracket retainers.

  Torque:

  Stage 1: 89 lb.in (10 Nm)

  Stage 2: 53 lb.in (6 Nm)

• 2.
  
  Install the wiring harness, then attach the wiring harness retainers. Connect the FRP sensor electrical connector, the fuel injection pump electrical connector and the CMP electrical connector.

Install the high-pressure fuel pump noise insulator.

• 1.
  
  Install the TC inlet pipe.

• 2.
  
  Install and tighten the TC inlet pipe ball stud and retaining nut.

  Torque: 44 lb.in (5 Nm)

• 3.
  
  Tighten the TC inlet tube clamp.

  Torque: 44 lb.in (5 Nm)

• 4.
  
  Install the crankcase ventilation tube and clamp.

• 5.
  
  Connect the crankcase ventilation tube quick release coupling. Refer to: Quick Release Coupling .

• 6.
  
  Attach the hose retainer.

  Torque: 44 lb.in (5 Nm)