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Disassembly And Assembly Of Subassemblies: Differential: Assembly

  1. 1.

    Clean and inspect the side gears and spider gears and washers for damage or excessive wear and install new components as necessary.
GFD68857Courtesy of FORD MOTOR COMPANY

  1. 2.

    Clean and inspect the differential pin for damage or excessive wear and install new if necessary.
GFD68858Courtesy of FORD MOTOR COMPANY

  1. 3.

    Check that bearings spin freely and do not move back and forth or side to side excessively.
GFD68859Courtesy of FORD MOTOR COMPANY

  1. 4.

    Install the washers on the side or spider gears that they were removed from.
GFD68860Courtesy of FORD MOTOR COMPANY

  1. 5.

    Position the side gears in the differential carrier.
GFD68861Courtesy of FORD MOTOR COMPANY

  1. 6.

    Place the spider gears in the differential carrier and rotate the side gears with the spider gears until the differential pin hole lines up to the holes in the spider gears.
GFD68862Courtesy of FORD MOTOR COMPANY

  1. 7.

    Install the differential pin with the roll pin holes aligned.
GFD68863Courtesy of FORD MOTOR COMPANY

  1. 8.

    Install a new roll pin.

    Use the General Equipment: Punch

GFD68864Courtesy of FORD MOTOR COMPANY