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Transmission Case Reseal

Special Tool(s) / General Equipment 

GFD149682Courtesy of FORD MOTOR COMPANY
 100-001 (T50T-100-A) Slide Hammer
GFD149683Courtesy of FORD MOTOR COMPANY
 205-153 (T80T-4000-W) Handle
GFD149684Courtesy of FORD MOTOR COMPANY
 205-990 Installer, Axle Seal TKIT-2012A-FL TKIT-2012A-ROW
GFD149685Courtesy of FORD MOTOR COMPANY
 303-D011 (D80L-100-G) Actuator Pin (Dia 3/16)
GFD149686Courtesy of FORD MOTOR COMPANY
 303-D019 (D80L-100-Q) Collet, 3/4 to 7/8
GFD149687Courtesy of FORD MOTOR COMPANY
 307-003 (T57L-500-B) Holding Fixture, Transmission
GFD149688Courtesy of FORD MOTOR COMPANY
 307-091 Handle, Torque Converter TKIT-2009TC-F
GFD149689Courtesy of FORD MOTOR COMPANY
 307-566 Retainer, Torque Converter TKIT-2006C-FFMFLM TKIT-2006C-LM TKIT-2006C-ROW
GFD149690Courtesy of FORD MOTOR COMPANY
 307-625 Fixture, Bench Mounting TKIT-2008ET-FLM TKIT-2008ET-ROW
GFD149691Courtesy of FORD MOTOR COMPANY
 307-627 Installer, Converter Seal TKIT-2008ET-FLM TKIT-2008ET-ROW
GFD149692Courtesy of FORD MOTOR COMPANY
 307-635 Protector, Turbine Shaft Seal TKIT-2008ET-FLM TKIT-2008ET-ROW
GFD149693Courtesy of FORD MOTOR COMPANY
 307-718 Installer, Axle Seal TKIT-2013B-FL TKIT-2013B-ROW
GFD149694Courtesy of FORD MOTOR COMPANY
 307-723 Installer, Turbine Seal TKIT-2014A-FL
Puller

Materials 

Name Specification
Motorcraft ® Ultra Silicone Sealant TA-29 -

Repair 

  1. 1.

    Remove the transmission. Refer to: Transmission - 1.6L EcoBoost (132kW/180PS) - Sigma .

  1. 2.

    For information on component views and base part numbers. Refer to: Transmission Description .

  1. 3.

    NOTE: Use M10 x 1.5 x 25mm bolts to attach the special tool to the transmission case.

    Install the special tool. Use Special Service Tool: 307-625 Fixture, Bench Mounting.

GFD149695Courtesy of FORD MOTOR COMPANY

  1. 4.

    Mount the transmission to the bench-mounted holding fixture. Use Special Service Tool: 307-003 (T57L-500-B) Holding Fixture, Transmission., 307-625 Fixture, Bench Mounting.
GFD149696Courtesy of FORD MOTOR COMPANY

  1. 5.

    Remove the special tool. Use Special Service Tool: 307-566 Retainer, Torque Converter.
GFD149697Courtesy of FORD MOTOR COMPANY

  1. 6.

    NOTE: The torque converter is heavy. Be careful not to drop it or damage will result.

    Using the special tools, remove the torque converter from the transmission. Use Special Service Tool: 307-091 Handle, Torque Converter.

GFD149698Courtesy of FORD MOTOR COMPANY

  1. 7.

    Remove and discard the LH halfshaft seal.
GFD149699Courtesy of FORD MOTOR COMPANY

  1. 8.

    Remove and discard the RH halfshaft seal.
GFD149700Courtesy of FORD MOTOR COMPANY

  1. 9.

    Remove the torque converter hub seal snap ring.
GFD149701Courtesy of FORD MOTOR COMPANY

  1. 10.

    Using a dent puller, remove the torque converter hub seal. Use the General Equipment: Puller
GFD149702Courtesy of FORD MOTOR COMPANY

  1. 11.

    NOTE: Note the location of the stud bolts for assembly.

    Remove the torque converter housing bolts.

GFD149703Courtesy of FORD MOTOR COMPANY

  1. 12.

    Pry the torque converter housing loose from the transmission case.
GFD149704Courtesy of FORD MOTOR COMPANY

  1. 13.

    Remove the torque converter housing from the transmission case.
GFD149705Courtesy of FORD MOTOR COMPANY

  1. 14.

    Remove and discard the clutch feed seals.
GFD149706Courtesy of FORD MOTOR COMPANY

  1. 15.

    • NOTE: If the LH transmission case bushing or the LH halfshaft bushing surface shows signs of excessive wear or damage, a new LH transmission case bushing and a new LH halfshaft must be installed, or excessive noise or transmission failure can occur.

      Clean and inspect the LH transmission case bushing and the bushing surface on the LH halfshaft for damage or excessive wear. If the LH transmission case bushing or the LH halfshaft shows signs of excessive wear or damage, install new components. Refer to: Transmission Case .

    • NOTE: Do not use metal scrapers, wire brushes, power abrasive discs, or other abrasive means to clean sealing surfaces. These tools cause scratches and gouges which make leak paths.

      Make sure that the mating faces are clean and free of foreign material. Refer to: RTV Sealing Surface Cleaning and Preparation .

GFD149707Courtesy of FORD MOTOR COMPANY

  1. 16.

    • Inspect the torque converter housing and the differential ring gear for damage or excessive wear. If the differential ring gear shows signs of excessive wear or damage replace the differential ring gear. Refer to: Transmission Case .
    • NOTE: Do not use metal scrapers, wire brushes, power abrasive discs, or other abrasive means to clean sealing surfaces. These tools cause scratches and gouges which make leak paths.

      Make sure that the mating faces are clean and free of foreign material. Refer to: RTV Sealing Surface Cleaning and Preparation .

GFD149708Courtesy of FORD MOTOR COMPANY

  1. 17.

    Assemble the special tools and remove and discard the input shaft seal. Use Special Service Tool: 100-001 (T50T-100-A) Slide Hammer., 303-D011 (D80L-100-G) Actuator Pin (Dia 3/16)., 303-D019 (D80L-100-Q) Collet, 3/4 to 7/8.
GFD149709Courtesy of FORD MOTOR COMPANY

  1. 18.

    Install a new input shaft seal on the special tool. Use Special Service Tool: 307-723 Installer, Turbine Seal.
GFD149710Courtesy of FORD MOTOR COMPANY

  1. 19.

    Using the special tool, install the input shaft seal. Use Special Service Tool: 307-723 Installer, Turbine Seal.
GFD149711Courtesy of FORD MOTOR COMPANY

  1. 20.

    Install the 5 new clutch feed seals.
GFD149712Courtesy of FORD MOTOR COMPANY

  1. 21.

    Install the special tool on the input shaft. Use Special Service Tool: 307-635 Protector, Turbine Shaft Seal.
GFD149713Courtesy of FORD MOTOR COMPANY

  1. 22.

    Verify the thrust washer and thrust bearing are correctly installed.

    1. 1.

      No. 13 thrust washer.

    1. 2.

      No. 11 drive sprocket thrust bearing.
GFD149714Courtesy of FORD MOTOR COMPANY

  1. 23.

    NOTE: Be sure the sealing surfaces of the torque converter housing and the transmission housing are free of oil before applying silicone.

    Apply silicone to the sealing surface of the transmission case.

    Material: Motorcraft ® Ultra Silicone Sealant / TA-29

GFD149715Courtesy of FORD MOTOR COMPANY

  1. 24.

    Install the torque converter housing on the transmission case.
GFD149705Courtesy of FORD MOTOR COMPANY

  1. 25.

    NOTE: Be sure the torque converter housing stud bolt is in the correct location as noted during disassembly.

    Install the torque converter housing bolts and the torque converter housing stud bolt.

    Torque: 18 lb.ft (24 Nm)

GFD149703Courtesy of FORD MOTOR COMPANY

  1. 26.

    Remove the special tool. Remove Special Service Tool: 307-635 Protector, Turbine Shaft Seal.
GFD149716Courtesy of FORD MOTOR COMPANY

  1. 27.

    Install a new torque converter hub seal on the special tool. Use Special Service Tool: 307-627 Installer, Converter Seal.
GFD149717Courtesy of FORD MOTOR COMPANY

  1. 28.

    Using the special tool, install a new torque converter hub seal. Use Special Service Tool: 307-627 Installer, Converter Seal.
GFD149718Courtesy of FORD MOTOR COMPANY

  1. 29.

    Install the torque converter hub seal snap ring.
GFD149719Courtesy of FORD MOTOR COMPANY

  1. 30.

    Assemble the special tools. Install a new LH halfshaft seal on the special tool. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 205-990 Installer, Axle Seal.
GFD149720Courtesy of FORD MOTOR COMPANY

  1. 31.

    Using the special tools, install the new LH halfshaft seal in the transmission case. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 205-990 Installer, Axle Seal.
GFD149721Courtesy of FORD MOTOR COMPANY

  1. 32.

    NOTE: FWD Vehicles.

    Assemble the special tools and install a new RH halfshaft seal on the special tool. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 205-990 Installer, Axle Seal.

GFD149720Courtesy of FORD MOTOR COMPANY

  1. 33.

    NOTE: FWD Vehicles.

    Using the special tools, install the new RH halfshaft seal. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 205-990 Installer, Axle Seal.

GFD149722Courtesy of FORD MOTOR COMPANY

  1. 34.

    NOTE: AWD Vehicles.
    NOTE: Special tool 307-718 is reversible, make sure it is assemble correctly for AWD vehicles.

    Assemble the special tools and install a new RH halfshaft seal on the special tool. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 307-718 Installer, Axle Seal.

GFD149723Courtesy of FORD MOTOR COMPANY

  1. 35.

    NOTE: AWD Vehicles.

    Using the special tools, install the new RH halfshaft seal. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 307-718 Installer, Axle Seal.

GFD149724Courtesy of FORD MOTOR COMPANY

  1. 36.

    NOTE: The torque converter is heavy. Be careful not to drop it or damage will result.

    Using the special tools, install the torque converter. Use Special Service Tool: 307-091 Handle, Torque Converter.

GFD149725Courtesy of FORD MOTOR COMPANY

  1. 37.

    Install the special tool. Use Special Service Tool: 307-566 Retainer, Torque Converter.
GFD149726Courtesy of FORD MOTOR COMPANY

  1. 38.

    Remove the transmission from the bench-mounted holding fixture. Use Special Service Tool: 307-003 (T57L-500-B) Holding Fixture, Transmission., 307-625 Fixture, Bench Mounting.
GFD149696Courtesy of FORD MOTOR COMPANY

  1. 39.

    Remove the special tool. Use Special Service Tool: 307-625 Fixture, Bench Mounting.
GFD149695Courtesy of FORD MOTOR COMPANY

  1. 40.

    Install the transmission. Refer to: Transmission - 1.6L EcoBoost (132kW/180PS) - Sigma .
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