Automatic Transmission - Hf35: Assembly: Transmission

Base Part Number: 7000

Special Tool(s) / General Equipment 

Courtesy of FORD MOTOR COMPANY	204-029 Drawbar
Courtesy of FORD MOTOR COMPANY	205-153 (T80T-4000-W) Handle
Courtesy of FORD MOTOR COMPANY	307-541 Installer, Transfer Gear Bearing TKIT-2005D1-F
Courtesy of FORD MOTOR COMPANY	307-576 Bearing Cup Installer TKIT-2006UF-FLM TKIT-2006UF-ROW
Courtesy of FORD MOTOR COMPANY	307-591 Shim Gauge, Differential/Transfer Gear Bearing TKIT-2006UF-FLM TKIT-2006UF-ROW
Courtesy of FORD MOTOR COMPANY	307-626 Installer, Differential Seal TKIT-2008ET-FLM TKIT-2008ET-ROW
Courtesy of FORD MOTOR COMPANY	307-672 Installer, Input Guide and Seal TKIT-2010D-FLM TKIT-2010D-ROW
Courtesy of FORD MOTOR COMPANY	307-689 Installer, Bearing Cup TKIT-2012B-FL TKIT-2012B-ROW
Courtesy of FORD MOTOR COMPANY	307-692 Tool, Transfer Gear Preload TKIT-2012C-FL TKIT-2012C-ROW TKIT-2012C-ROW2
Courtesy of FORD MOTOR COMPANY	307-693 Installer, Transfer Gear Bearing Cup TKIT-2012C-FL TKIT-2012C-ROW TKIT-2012C-ROW2
Feeler Gauge
Hydraulic Press

Materials 

NOTE: When installing the bearing make sure to only press on the inner bearing race or damage may occur to the bearing.
1. Press the traction motor drive gear front bearing on the traction motor drive gear.

   Use the General Equipment: Hydraulic Press

   Courtesy of FORD MOTOR COMPANY

2. Press the traction motor drive gear rear bearing on the traction motor drive gear.

   Use the General Equipment: Hydraulic Press

   Courtesy of FORD MOTOR COMPANY

3. Install the traction motor drive gear oil seal and lubricate with transmission fluid.

   Material: Motorcraft® MERCON® LV Automatic Transmission Fluid / XT-10-QLVC (MERCON® LV) (WSS-M2C938-A)

   Courtesy of FORD MOTOR COMPANY

NOTE: Do not use metal scrapers, wire brushes, power abrasive discs, or other abrasive means to clean sealing surfaces. These tools cause scratches and gouges which make leak paths.
4. Make sure that the mating faces are clean and free of foreign material.

   Refer to: RTV Sealing Surface Cleaning And Preparation

   Courtesy of FORD MOTOR COMPANY

NOTE: Do not use metal scrapers, wire brushes, power abrasive discs, or other abrasive means to clean sealing surfaces. These tools cause scratches and gouges which make leak paths.
5. Make sure that the mating faces are clean and free of foreign material.

   Refer to: RTV Sealing Surface Cleaning And Preparation

   Courtesy of FORD MOTOR COMPANY

6. Using the special tool, install the transmission case side differential bearing cup.

   Use Special Service Tool: 204-029 Drawbar., 307-541 Installer, Transfer Gear Bearing., 307-689 Installer, Bearing Cup.

   Courtesy of FORD MOTOR COMPANY

7. Using the special tool, install the transmission case side transfer shaft bearing cup.

   Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 307-693 Installer, Transfer Gear Bearing Cup.

   Courtesy of FORD MOTOR COMPANY

8. Install the transfer shaft gear assembly and the differential carrier gear assembly.

   Courtesy of FORD MOTOR COMPANY

9. Place the differential bearing cup and the transfer shaft bearing cup on the bearings.

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10. Install the special tools on top of the bearing cups.

    Use Special Service Tool: 307-591 Shim Gauge, Differential/Transfer Gear Bearing., 307-692 Tool, Transfer Gear Preload.

    Courtesy of FORD MOTOR COMPANY

11. Install the special tools, placing the spacers on the studs.

    Use Special Service Tool: 307-591 Shim Gauge, Differential/Transfer Gear Bearing.

    Courtesy of FORD MOTOR COMPANY

NOTE: Make sure that the silicone has been cleaned off the machined surface of the transmission case and the damper housing before installing the Differential/Transfer Gear Bearing Shim Gauge 307-591/3 (4 spacers) or the preload measurement may be inaccurate.
12. Use Special Service Tool: 307-591 Shim Gauge, Differential/Transfer Gear Bearing.

    Courtesy of FORD MOTOR COMPANY

13. Install the damper housing on the special tools.

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14. Install the special tools by installing the nuts on the studs.

    Use Special Service Tool: 307-591 Shim Gauge, Differential/Transfer Gear Bearing.

    Torque: 18 lb.ft (24 Nm)

    Courtesy of FORD MOTOR COMPANY

15. Rotate the transfer shaft and the differential several times to seat the bearing cups.

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16. Measure and record the smallest and largest preload gap on the Shim Gauge, Differential/Transfer Gear Bearing 307-591/1. Average the 2 measurements to get the thickness of the differential bearing preload shim. For the differential bearing preload shim part number.

    Refer to: Specifications  Automatic Transmission - Automatic Transmission - HF35, Specifications).

    Use the General Equipment: Feeler Gauge

    Courtesy of FORD MOTOR COMPANY

17. Measure and record the smallest and largest preload gap on the Transfer Gear Preload Tool 307-692. Average the 2 measurements to get the thickness of the transfer gear bearing preload shim. For the transfer bearing preload shim part number.

    Refer to: Specifications  (Automatic Transmission - Automatic Transmission - HF35, Specifications).

    Use the General Equipment: Feeler Gauge

    Courtesy of FORD MOTOR COMPANY

18. Install the transfer shaft preload shim.

    Courtesy of FORD MOTOR COMPANY

19. Using the special tools, install the damper housing side transfer gear bearing cup.

    Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 307-693 Installer, Transfer Gear Bearing Cup.

    Courtesy of FORD MOTOR COMPANY

20. Install the differential preload shim.

    Courtesy of FORD MOTOR COMPANY

21. Using the special tools, install the damper housing side differential bearing cup.

    Use Special Service Tool: 204-029 Drawbar., 307-541 Installer, Transfer Gear Bearing., 307-576 Bearing Cup Installer.

    Courtesy of FORD MOTOR COMPANY

22. Using the special tool, install the input shaft oil seal.

    Use Special Service Tool: 307-672 Installer, Input Guide and Seal.

    Courtesy of FORD MOTOR COMPANY

23. Using the special tool, install the RH halfshaft seal.

    Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 307-626 Installer, Differential Seal.

    Courtesy of FORD MOTOR COMPANY

24. Install the oil collector plate and the retainers.

    Torque: 97 lb.in (11 Nm)

    Courtesy of FORD MOTOR COMPANY

25. Install the transmission fluid oil sump baffle and the retainers.

    Torque: 97 lb.in (11 Nm)

    Courtesy of FORD MOTOR COMPANY

26. Using the special tool, install the LH halfshaft seal.

    Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 307-626 Installer, Differential Seal.

    Courtesy of FORD MOTOR COMPANY

27. Install the differential carrier gear assembly.

    Courtesy of FORD MOTOR COMPANY

28. Install the final drive input gear assembly.

    Courtesy of FORD MOTOR COMPANY

29. Install the transfer shaft gear assembly and the traction motor drive gear assembly.

    Courtesy of FORD MOTOR COMPANY

30. Connect the TFT sensor.

    Courtesy of FORD MOTOR COMPANY

31. Prepare the case sealing surfaces..

    Refer to: RTV Sealing Surface Cleaning And Preparation

NOTE: Make sure silicone is applied to the shoulder on the inner bolt hole.
32. Apply silicone to the transmission case assembly.

    Material: Motorcraft® Ultra Silicone Sealant / TA-29

    Courtesy of FORD MOTOR COMPANY

NOTE: Tighten in a crisscross pattern.
33. Install the damper housing and the bolts.

    Torque: 18 lb.ft (25 Nm)

    Courtesy of FORD MOTOR COMPANY

34. Install the vent assembly.

    Courtesy of FORD MOTOR COMPANY

35. Install the transmission fluid auxiliary pump, transmission fluid tubes and the bolts.
    1. Torque: 80 lb.in (9 Nm)
    2. Torque: 18 lb.ft (25 Nm)
    3. Torque: 80 lb.in (9 Nm)

Courtesy of FORD MOTOR COMPANY