FixVault

Transmission Case: Assembly

  1. 1.

    Install the transfer shaft tube fluid dam on the special tool. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 307-583 Oil dam seal installer.
GFD20861Courtesy of FORD MOTOR COMPANY

  1. 2.

    Using the special tool, install the transfer shaft tube fluid dam. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 307-583 Oil dam seal installer.
GFD20882Courtesy of FORD MOTOR COMPANY

  1. 3.

    Inspect the transfer shaft fluid dam to be sure it is seated evenly into the transmission case.
GFD20883Courtesy of FORD MOTOR COMPANY

  1. 4.

    Using the special tool, install the transfer shaft roller bearing cup. Use Special Service Tool: 307-576 Bearing Cup Installer. Use the General Equipment: Hydraulic Press
GFD20884Courtesy of FORD MOTOR COMPANY

  1. 5.

    Install the differential bearing cup on the special tool. Use Special Service Tool: 307-689 Installer, Bearing Cup.
GFD20885Courtesy of FORD MOTOR COMPANY

  1. 6.

    Using the special tool, install the differential bearing cup. Use Special Service Tool: 204-029 Drawbar., 307-541 Installer, Transfer Gear Bearing., 307-689 Installer, Bearing Cup.
GFD20886Courtesy of FORD MOTOR COMPANY

  1. 7.

    Install the parking pawl abutment and the parking pawl abutment pins.
GFD20881Courtesy of FORD MOTOR COMPANY

  1. 8.

    Install the park pawl and the park pawl shaft.
GFD20880Courtesy of FORD MOTOR COMPANY

  1. 9.

    Install the park pawl return spring.
GFD20879Courtesy of FORD MOTOR COMPANY

  1. 10.

    Install the park rod guide plate and the bolts.

    Torque: 106 lb.in (12 Nm)

GFD20878Courtesy of FORD MOTOR COMPANY

  1. 11.

    Remove the torque converter housing differential and transfer shaft bearing races to select a new differential or transfer shaft shim. Refer to: Torque Converter Housing .