FixVault

Transmission Case: Disassembly

  1. 1.

    Using the special tool, remove the transfer shaft roller bearing cup from the transmission case. Use Special Service Tool: 204-069 (T81P-1104-C) Remover/Installer, Front Wheel Hub., 307-577 Transfer Gear Bearing race remover.
GFD20873Courtesy of FORD MOTOR COMPANY

  1. 2.

    Punch a hole in the fluid dam. Use the General Equipment: Punch
GFD20874Courtesy of FORD MOTOR COMPANY

  1. 3.

    Use a dent puller to remove the transfer shaft tube fluid dam from the transmission case. Use the General Equipment: Puller
GFD20875Courtesy of FORD MOTOR COMPANY

  1. 4.

    Using the special tool, remove the differential bearing cup.

    1. 1.

      Position the Differential Bearing Cup Remover 307-586 in the transmission case with the tabs on the Differential Bearing Cup Remover 307-586 aligned with the slots in the transmission case. Use Special Service Tool: 307-586 Differential bearing cup remover.

    1. 2.

      Expand the Differential Bearing Cup Remover 307-586 by hand.

    1. 3.

      While holding the Differential Bearing Cup Remover 307-586 in the expanded position with the tabs in the slots of the transmission case, tighten the nut.
GFD20876Courtesy of FORD MOTOR COMPANY

  1. 5.

    Using the general equipment, press the differential bearing cup out of the transmission case. Use the General Equipment: Hydraulic Press
GFD20877Courtesy of FORD MOTOR COMPANY

  1. 6.

    Remove the bolts and the park rod guide plate.
GFD20878Courtesy of FORD MOTOR COMPANY

  1. 7.

    Remove the park pawl return spring.
GFD20879Courtesy of FORD MOTOR COMPANY

  1. 8.

    Remove the park pawl shaft and the park pawl.
GFD20880Courtesy of FORD MOTOR COMPANY

  1. 9.

    Remove the parking pawl abutment pins and the parking pawl abutment.
GFD20881Courtesy of FORD MOTOR COMPANY