FixVault

Transfer Case

WARNING: This page is about a different car, the 2019 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.

For information on Ford Color Coded Illustrations refer to OEM COLOR CODING .

All vehicles 

  1. Install a new compression seal.
    GFD373344Courtesy of FORD MOTOR COMPANY
  2. Install the PTU.
    GFD373342Courtesy of FORD MOTOR COMPANY
  3. Install the new top PTU bolts.

    Torque: 59 lb.ft (80 Nm)

    GFD373345Courtesy of FORD MOTOR COMPANY
  4. Install the new bottom PTU bolts.

    Torque: 59 lb.ft (80 Nm)

    GFD373346Courtesy of FORD MOTOR COMPANY
  5. Check the PTU fluid level. Refer to: Transfer Case Fluid Level Check  .

    2.0L EcoBoost (177kW/240PS) - MI4 

  6. Install the PTU support bracket and the support bracket bolts.

    Torque: 1: 18 lb.ft (25 Nm) | 2: 46 lb.ft (63 Nm)

    GFD373347Courtesy of FORD MOTOR COMPANY

    1.5L EcoBoost (132kW/180PS) - I4/1.6L EcoBoost (132kW/180PS) - Sigma 

  7. NOTE: 2.0L shown. 1.5L and 1.6L similar.

    Install the PTU support bracket and the support bracket bolts.

    Torque: : 18 lb.ft (25 Nm)

    GFD373348Courtesy of FORD MOTOR COMPANY

    All vehicles 

  8. Connect the PTU vent hose.
    GFD373327Courtesy of FORD MOTOR COMPANY
  9. Install the PTU heat shield and heat shield bolts.

    Torque: 97 lb.in (11 Nm)

    GFD373338Courtesy of FORD MOTOR COMPANY
  10. Install the RH halfshaft. Refer to: Front Halfshaft RH .

    2.0L EcoBoost (177kW/240PS) - MI4 

  11. Install the catalytic converter. Refer to: Catalytic Converter .
  12. Install the CAC tube.

    Torque: 1: 44 lb.in (5 Nm) | 2: 97 lb.in (11 Nm)

    GFD373349Courtesy of FORD MOTOR COMPANY

    All vehicles 

  13. Install the rear driveshaft. Refer to: Rear Driveshaft .

    1.6L EcoBoost (132kW/180PS) - Sigma 

  14. Install the CAC tube.

    Torque: 44 lb.in (5 Nm)

GFD373336Courtesy of FORD MOTOR COMPANY

All vehicles 

GFD373350Courtesy of FORD MOTOR COMPANY