FixVault

Transmission Case: Disassembly

  1. 1.

    Using the special tool, remove the transfer shaft roller bearing cup from the transmission case.

    Use Special Service Tool: 204-069 (T81P-1104-C) Remover/Installer, Front Wheel Hub, 307-577 Transfer Gear Bearing race remover.

GFD124377Courtesy of FORD MOTOR COMPANY

  1. 2.

    Punch a hole in the fluid dam.

    Use the General Equipment: Punch

GFD124378Courtesy of FORD MOTOR COMPANY

  1. 3.

    Use a dent puller to remove the transfer shaft tube fluid dam from the transmission case.

    Use the General Equipment: Puller

GFD124379Courtesy of FORD MOTOR COMPANY

  1. 4.

    Using the special tool, remove the differential bearing cup.

    1. 1.

      Position the Differential Bearing Cup Remover 307-586 in the transmission case with the tabs on the Differential Bearing Cup Remover 307-586 aligned with the slots in the transmission case.

      Use Special Service Tool: 307-586 Differential bearing cup remover.

    1. 2.

      Expand the Differential Bearing Cup Remover 307-586 by hand.

    1. 3.

      While holding the Differential Bearing Cup Remover 307-586 in the expanded position with the tabs in the slots of the transmission case, tighten the nut.
GFD124380Courtesy of FORD MOTOR COMPANY

  1. 5.

    Using the general equipment, press the differential bearing cup out of the transmission case.

    Use the General Equipment: Hydraulic Press

GFD124381Courtesy of FORD MOTOR COMPANY

  1. 6.

    Remove the bolts and the park rod guide plate.
GFD124382Courtesy of FORD MOTOR COMPANY

  1. 7.

    Remove the park pawl return spring.
GFD124383Courtesy of FORD MOTOR COMPANY

  1. 8.

    Remove the park pawl shaft and the park pawl.
GFD124384Courtesy of FORD MOTOR COMPANY

  1. 9.

    Remove the parking pawl abutment pins and the parking pawl abutment.
GFD124385Courtesy of FORD MOTOR COMPANY