FixVault

Transmission Case: Assembly

  1. 1.

    Install the transfer shaft tube fluid dam on the special tool.

    Use Special Service Tool: 205-153 (T80T-4000-W) Handle, 307-583 Oil dam seal installer.

GFD124365Courtesy of FORD MOTOR COMPANY

  1. 2.

    Using the special tool, install the transfer shaft tube fluid dam.

    Use Special Service Tool: 205-153 (T80T-4000-W) Handle, 307-583 Oil dam seal installer.

GFD124386Courtesy of FORD MOTOR COMPANY

  1. 3.

    Inspect the transfer shaft fluid dam to be sure it is seated evenly into the transmission case.
GFD124387Courtesy of FORD MOTOR COMPANY

  1. 4.

    Using the special tool, install the transfer shaft roller bearing cup.

    Use Special Service Tool: 307-576 Bearing Cup Installer.

    Use the General Equipment: Hydraulic Press

GFD124388Courtesy of FORD MOTOR COMPANY

  1. 5.

    Install the differential bearing cup on the special tool.

    Use Special Service Tool: 307-689 installer, Bearing Cup.

GFD124389Courtesy of FORD MOTOR COMPANY

  1. 6.

    Using the special tool, install the differential bearing cup.

    Use Special Service Tool: 204-029 Drawbar, 307-541 installer, Transfer Gear Bearing, 307-689 installer, Bearing Cup.

GFD124390Courtesy of FORD MOTOR COMPANY

  1. 7.

    Install the parking pawl abutment and the parking pawl abutment pins.
GFD124385Courtesy of FORD MOTOR COMPANY

  1. 8.

    Install the park pawl and the park pawl shaft.
GFD124384Courtesy of FORD MOTOR COMPANY

  1. 9.

    Install the park pawl return spring.
GFD124383Courtesy of FORD MOTOR COMPANY

  1. 10.

    Install the park rod guide plate and the bolts.

    Torque

    : 106 lb.in (12 Nm)

GFD124382Courtesy of FORD MOTOR COMPANY

  1. 11.

    Remove the torque converter housing differential and transfer shaft bearing races to select a new differential or transfer shaft shim. REFER to: Torque Converter Housing .