High-Pressure Fuel Pump Drive Unit: Installation

NOTE: Make sure that the mating faces are clean and free of foreign material.

1.

Replace the high-pressure fuel pump drive unit gasket as necessary.

GFD130699

Courtesy of FORD MOTOR COMPANY

2.

Install the high-pressure fuel pump drive unit, then install and tighten the high-pressure fuel pump drive unit bolts.
Torque:

Stage 1: 133 lb.in (15 Nm)

Stage 2: 60 °

GFD130698

Courtesy of FORD MOTOR COMPANY

3.

Install the bolts and position back the coolant line.
Torque: 106 lb.in (12 Nm)

GFD130697

Courtesy of FORD MOTOR COMPANY

4.

Install the high-pressure fuel pump. Refer to: High-Pressure Fuel Pump .

5.

Install cowl extension, then install and tighten the cowl extension bolts.
Torque: 26 lb.ft (35 Nm)

GFD130696

Courtesy of FORD MOTOR COMPANY

6.

Install the strut tower cross brace, then install and tighten the strut tower cross brace bolts and the strut tower cross brace nuts.
Torque:

Bolts : 26 lb.ft (35 Nm)

Nuts : 41 lb.ft (55 Nm)

GFD130695

Courtesy of FORD MOTOR COMPANY

7.

Install the cowl panel grille. Refer to: Cowl Panel Grille .

8.

Connect the battery cable retainer.

GFD130694

Courtesy of FORD MOTOR COMPANY

9.

Connect both battery cables. Refer to: Battery Disconnect and Connect .