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Differential Gear Assembly: Assembly

WARNING: This page is about a different variant/trim than selected.

  1. 1.

    Check for damage or excessive wear. Visual check.
GFD84542Courtesy of FORD MOTOR COMPANY

  1. 2.

    Check for damage or excessive wear. Visual check.
GFD84543Courtesy of FORD MOTOR COMPANY

  1. 3.

    Check that bearings spin freely and do not move back and forth or side to side excessively. Check for damage or excessive wear. Visual check.
GFD84544Courtesy of FORD MOTOR COMPANY

  1. 4.

    NOTE: Do not mix up the washers from the side or spider gears that they were originally assembled with. Assembly of the differential with the wrong washers can cause excessive wear to the differential carrier, spider or side gears.
GFD84545Courtesy of FORD MOTOR COMPANY
GFD84546Courtesy of FORD MOTOR COMPANY
GFD84547Courtesy of FORD MOTOR COMPANY

  1. 7.

    Align the roll pin holes. Visual check.
GFD84548Courtesy of FORD MOTOR COMPANY

  1. 8.

    New roll pin. Pin punch.
GFD84549Courtesy of FORD MOTOR COMPANY
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