Disassembly And Assembly Of Subassemblies: Differential: Assembly
WARNING: This page is about a different car, the 2016 Ford Transit Connect. However, it is still accessible from the selected car via links, so may be relevant.
- 1.
Clean and inspect the side gears and spider gears and washers for damage or excessive wear and install new components as necessary.
 Courtesy of FORD MOTOR COMPANY
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- 2.
Clean and inspect the differential pin for damage or excessive wear and install new if necessary.
 Courtesy of FORD MOTOR COMPANY
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- 3.
Check that bearings spin freely and do not move back and forth or side to side excessively.
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- 4.
Install the washers on the side or spider gears that they were removed from.
 Courtesy of FORD MOTOR COMPANY
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- 5.
Position the side gears in the differential carrier.
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- 6.
Place the spider gears in the differential carrier and rotate the side gears with the spider gears until the differential pin hole lines up to the holes in the spider gears.
 Courtesy of FORD MOTOR COMPANY
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- 7.
Install the differential pin with the roll pin holes aligned.
 Courtesy of FORD MOTOR COMPANY
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- 8.
Install a new roll pin. Use the General Equipment: Punch
 Courtesy of FORD MOTOR COMPANY
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