FixVault

Transfer Case Rear Seal: Installation

  1. Install the special tool to the seal. Use Special Service Tool: 205-1018 Installation Tube, 205-1067 Installer, Output Shaft AWD.
    GFD515256Courtesy of FORD MOTOR COMPANY
  2. Using the special tool, install the transfer case rear seal. Use Special Service Tool: 205-1018 Installation Tube, 205-1067 Installer, Output Shaft AWD.
    GFD515257Courtesy of FORD MOTOR COMPANY
  3. Install the transfer case output flange.
    GFD515258Courtesy of FORD MOTOR COMPANY
  4. Install the flange nut seal.
    GFD515259Courtesy of FORD MOTOR COMPANY
  5. Install the flange nut washer.
    GFD515260Courtesy of FORD MOTOR COMPANY
  6. Using the tool, hold the flange and install the flange nut. Use Special Service Tool: 205-072 Universal Flange Holding Wrench.

    Torque: 203 lb.ft (275 Nm)

    GFD515261Courtesy of FORD MOTOR COMPANY
  7. Refill the transfer case. Refer to: Transfer Case Draining and Filling .
  8. Install the muffler and tailpipe. Refer to: Muffler and Tailpipe - 2.3L . Refer to: Muffler and Tailpipe - 3.0L . Refer to: Muffler and Tailpipe - 3.3L . Refer to: Muffler and Tailpipe - 3.3L Hybrid .
  9. Install the exhaust flexible pipe. Refer to: Exhaust Flexible Pipe - 2.3L . Refer to: Exhaust Flexible Pipe - 3.0L . Refer to: Exhaust Flexible Pipe - 3.3L . Refer to: Exhaust Flexible Pipe - 3.3L Hybrid .
  10. Install the rear driveshaft. Refer to: Rear Driveshaft .