FixVault

Compression Test

WARNING: This page is about a different car, the 2019 Ford F-550 Super Duty, 2019 Ford F-450 Super Duty, 2019 Ford F-350 Super Duty, and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
  1. Make sure the oil in the crankcase is of the correct viscosity and at the correct level.
  2. Operate the engine until it is at normal operating temperature. Turn the ignition switch to the OFF position.
  3. NOTE: Failure to remove all glow plugs may result in inconsistent test results.

    Remove the glow plugs. REFER to: Glow Plugs .

    NOTE: The battery charger must be left connected during the compression test and disconnected when the test is complete.
  4. Connect a battery charger to the battery.
    GFD406739Courtesy of FORD MOTOR COMPANY
  5. Install the Compression Test Adapter (303-1515) and a commercially available diesel compression tester.
    NOTE: Note the approximate number of compression strokes necessary to obtain the highest reading.
  6. Install an auxiliary starter switch in the starting circuit. With the ignition switch in the OFF position, crank the engine a consistent number of strokes (minimum of 2 compression strokes to 12 compression strokes). Record the readings.
  7. Repeat the test on each cylinder, cranking the engine the same number of compression strokes, record the readings. Compare the readings of the 8 cylinders.

    • There must be a minimum cylinder pressure of 2068.4 kpa (300 psi) and have no more than a 20% difference from the average on any given cylinder.

  8. Investigate and repair any cylinder(s) that are outside the 20% range.
    GFD406739Courtesy of FORD MOTOR COMPANY
  9. Remove the Compression Test Adapter (303-1515) and the commercially available diesel compression tester.
  10. Disconnect the battery charger from the battery.
  11. Install the glow plugs. REFER to: Glow Plugs .