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Disassembly And Assembly Of Subassemblies: Piston: Assembly

WARNING: This page is about a different car, the 2019 Ford F-550 Super Duty, 2019 Ford F-450 Super Duty, 2019 Ford F-350 Super Duty, and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
  1. NOTE: Align the piston-to-connnecting rod orientation marks made during disassembly.
    NOTE: If installing a new piston, install with the arrow towards the front of the engine.

    Install the piston to the connecting rod.

    GFD407282Courtesy of FORD MOTOR COMPANY
  2. NOTE: The piston pins are a floating type piston pin and should not require a press to remove or install them.

    Lubricate with clean engine oil and install the piston pin.

    Material: Motorcraft® SAE 10W-30 Super Duty Diesel Motor Oil / XO-10W30-QSDF (WSS-M2C171-F1)

    GFD407283Courtesy of FORD MOTOR COMPANY
  3. Install the piston pin retainers.
    GFD407284Courtesy of FORD MOTOR COMPANY
  4. NOTE: The top compression ring is identified with a orange stripe on the running surface.
    NOTE: The intermediate ring is identified with yellow stripe on the running surface. Install the ring with the under cut to the bottom.

    Lubricate with clean engine oil and install the piston rings.

    Material: Motorcraft® SAE 10W-30 Super Duty Diesel Motor Oil / XO-10W30-QSDF (WSS-M2C171-F1)

    GFD407285Courtesy of FORD MOTOR COMPANY
  5. NOTE: The arrow on the top of the piston indicates the front of the engine.

    • Upper compression ring gap location.

    • Lower compression ring gap location

    • Piston oil control ring gap location (reference only)

    • Piston oil control ring gap location (reference only)

GFD407286Courtesy of FORD MOTOR COMPANY