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Section 635 (Engine - 3.3L DURATEC-V6): Assembly: Engine

WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

For information on Ford Color Coded Illustrations refer to OEM COLOR CODING INFORMATION

Special Tool(s) / General Equipment 

GFD553521Courtesy of FORD MOTOR COMPANY
 100-002 (TOOL-4201-C)Holding Fixture with Dial Indicator Gauge
GFD553083Courtesy of FORD MOTOR COMPANY
 205-142 (T80T-4000-J)Installer, Differential Bearing Cone
GFD553084Courtesy of FORD MOTOR COMPANY
 205-149 (T80T-4000-R)Installer, Spindle Bearing
GFD552651Courtesy of FORD MOTOR COMPANY
 205-153 (T80T-4000-W)Handle
GFD553522Courtesy of FORD MOTOR COMPANY
 303-102Installer, Crankshaft Pulley
GFD552652Courtesy of FORD MOTOR COMPANY
 303-1247VCT Spark Plug Tube Seal Remover and InstallerTKIT-2006UF-FLMTKIT-2006UF-ROW
GFD552675Courtesy of FORD MOTOR COMPANY
 303-1248Camshaft holding toolsTKIT-2006UF-FLMTKIT-2006UF-ROW
GFD552470Courtesy of FORD MOTOR COMPANY
 303-1250Seal Installer, Rear MainTKIT-2006UFFLM
GFD553024Courtesy of FORD MOTOR COMPANY
 303-1251Installer, Front SealTKIT-2006UF-FLMTKIT-2006UF-ROW
GFD552999Courtesy of FORD MOTOR COMPANY
 303-1530Tool, Chain Tensioner Hold DownTKIT-2010A-FTKIT-2010A-LMTKIT-2010A-ROW
GFD553086Courtesy of FORD MOTOR COMPANY
 303-1663Installer, VDOP Seal
GFD552458Courtesy of FORD MOTOR COMPANY
 303-335 (T88T-6701-A)Installer, Front Cover Oil SealTKIT-1988-FLMTKIT-1988-F
GFD553087Courtesy of FORD MOTOR COMPANY
 307-399Alignment Pins, Transmission Fluid PumpTKIT-2002N-DEWTKIT-2000AP-FLM/LM
Feeler Gauge
Floor Crane
Mounting Stand
Round-Ended Steel Rule
Piston Ring Compressor

Materials 

Name Specification
Motorcraft® High Performance Engine RTV SiliconeTA-357 WSE-M4G323-A6
NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces that enters the oil passages, coolant passages or the oil pan, may cause engine failure.
NOTE: Assembly of the engine requires various inspections/measurements of the engine components. These inspections/measurements will aid in determining if the engine components will require replacement. Refer to ENGINE SYSTEM - GENERAL INFORMATION .
NOTE: If the cylinder head(s) is replaced, a new secondary timing chain tensioner will need to be installed.
  1. Using a hex bit, install the piston oil cool valves.

    Torque: 35 lb.in (4 Nm)

    GFD553475Courtesy of FORD MOTOR COMPANY
  2. NOTE: This step is for selecting the correct main bearings.
    NOTE: The #1 main bearing is at the front of the engine block.

    • Select the crankshaft main bearings for each crankshaft journal.

    • Record the code that is on the cylinder block face.

    • Record the code that is on the crankshaft flange.

    • The first letter is for main No. 1 and the next letters are for mains 2, 3 and 4.

    GFD553523Courtesy of FORD MOTOR COMPANY
  3. NOTE: This chart is continued in the next step.
    NOTE: This chart is for selecting main bearings 1 and 4 only.

    • Using the data recorded earlier and the Bearing Select Fit Chart, Standard Bearings, determine the required bearing grade for main bearings 1 and 4.

    • Read the first letter of the engine block main bearing code and the first letter of the crankshaft main bearing code.

    • Read down the column below the engine block main bearing code letter and across the row next to the crankshaft main bearing code letter, until the 2 intersect. This is the required bearing grade(s) for the No. 1 crankshaft main bearing.

    • As an example, if the engine block code letter is "M" and the crankshaft code letter is "M", the correct bearing grade for this main bearing is a "2" for the upper bearing and a "2" for the lower bearing.

    • Repeat the above steps using the fourth letter of the block and crankshaft codes to select the No. 4 bearing.

    GFD553524Courtesy of FORD MOTOR COMPANY
  4. NOTE: This chart is for selecting main bearings 1 and 4 only.
    GFD553525Courtesy of FORD MOTOR COMPANY
  5. NOTE: This chart is continued in the next step.
    NOTE: This chart is for selecting main bearings 2 and 3 only.

    • Using the data recorded earlier and the Bearing Select Fit Chart, Standard Bearings, determine the required bearing grade for main bearings 2 and 3.

    • Read the second letter of the engine block main bearing code and the second letter of the crankshaft main bearing code.

    • Read down the column below the engine block main bearing code letter and across the row next to the crankshaft main bearing code letter, until the 2 intersect. This is the required bearing grade for the No. 2 crankshaft main bearing.

    • As an example, if the engine block code letter is "N" and the crankshaft code letter is "H", the correct bearing grade for this main bearing is "2".

    • Repeat the above steps using the third letter of the block and crankshaft codes to select the No. 3.

    GFD553526Courtesy of FORD MOTOR COMPANY
  6. NOTE: This chart is for selecting main bearings 2 and 3 only.
    GFD553527Courtesy of FORD MOTOR COMPANY
  7. NOTE: The rod cap installation must keep the same orientation as marked during disassembly or engine damage may occur.

    Using the original connecting rod cap bolts, install the connecting rod caps and bolts.

    Torque:Stage 1: 17 lb.ft (23 Nm); Stage 2: 32 lb.ft (43 Nm); Stage 3: 105 deg.

    GFD553528Courtesy of FORD MOTOR COMPANY
  8. Measure the connecting rod large end bore in 2 directions.
    GFD553529Courtesy of FORD MOTOR COMPANY
    • Remove the bolts and the rod cap.

    • Discard the bolts.

    GFD553530Courtesy of FORD MOTOR COMPANY
  10. Measure each of the crankshaft connecting rod bearing journal diameters in at least 2 directions.
    GFD553531Courtesy of FORD MOTOR COMPANY
  11. Using the chart, select the correct connecting rod bearings for each crankshaft connecting rod journal.
    GFD553532Courtesy of FORD MOTOR COMPANY
  12. NOTE: Before assembling the cylinder block, all sealing surfaces must be free of chips, dirt, paint and foreign material. Also, make sure the coolant and oil passages are clear.

    Lubricate the upper crankshaft main bearings with clean engine oil and install in the cylinder block.

    GFD553533Courtesy of FORD MOTOR COMPANY
  13. NOTE: Do not install the upper thrust bearings until the crankshaft is installed.
    NOTE: Lubricate the thrust surfaces of the crankshaft with clean engine oil.

    Install the crankshaft.

    GFD553472Courtesy of FORD MOTOR COMPANY
  14. NOTE: Make sure the side of the thrust washer, with the wide oil grooves, faces the crankshaft thrust surface.

    Push the crankshaft rearward and install the rear crankshaft upper thrust washer at the back of the No. 4 rear bulkhead.

    GFD553534Courtesy of FORD MOTOR COMPANY
  15. NOTE: Make sure the side of the thrust washer, with the wide oil grooves, faces the crankshaft thrust surface.

    Push the crankshaft forward and install the front crankshaft upper thrust washer at the front of the No. 4 rear bulkhead.

    GFD553535Courtesy of FORD MOTOR COMPANY
  16. Lubricate the crankshaft lower main bearings with clean engine oil and install them into the main bearing caps. Check seating and squareness of the bearings to make sure of proper seating in caps.
    GFD553536Courtesy of FORD MOTOR COMPANY
  17. Position the No. 1, No. 2 and No. 3 main bearing caps on the cylinder block and, keeping the caps as square as possible, alternately draw the caps down evenly using the new bolts until the main bearing caps are seated.
    GFD553537Courtesy of FORD MOTOR COMPANY
  18. NOTE: Make sure the side of the thrust washer, with the wide oil grooves, faces the crankshaft thrust surface.
    NOTE: To aid in assembly, apply petroleum jelly to the back of the crankshaft thrust washer.

    Install the lower crankshaft thrust washer to the back side of the No. 4 rear main bearing cap, with the tab aligned with the cutout in the main bearing cap.

    GFD553470Courtesy of FORD MOTOR COMPANY
  19. Position main bearing cap No. 4 on the cylinder block and keeping the cap as square as possible, alternately draw the cap down evenly using the new bolts until the main bearing cap is seated.
    GFD553538Courtesy of FORD MOTOR COMPANY
  20. NOTE: While tightening the main bearing vertical bolts, push the crankshaft forward and the No. 4 main bearing cap rearward to seat the crankshaft thrust washers.

    Tighten the main bearing bolts.

    Torque:Stage 1: 20 lb.ft (27 Nm); Stage 2: 180 deg.

    GFD553539Courtesy of FORD MOTOR COMPANY
  21. Install the new main bearing cap side bolts.

    Torque:Stage 1: 33 lb.ft (45 Nm); Stage 2: 90 deg.

    GFD553540Courtesy of FORD MOTOR COMPANY
    1. Position the crankshaft to the rear of the cylinder block. Use Special Service Tool: 100-002 (TOOL-4201-C) Holding Fixture with Dial Indicator Gauge.
    2. Zero the Dial Indicator Gauge.
    3. Move the crankshaft to the front of the cylinder block. Measure and record the crankshaft end play.
    GFD553541Courtesy of FORD MOTOR COMPANY
  23. NOTE: The rod cap installation must keep the same orientation as marked during disassembly or engine damage may occur.

    • Prepare the connecting rod and cap

    • Insert the new bolts in the rod cap.

    • Insert the upper and lower rod bearings into the rod and cap.

    GFD553542Courtesy of FORD MOTOR COMPANY
  24. NOTE: The piston compression upper and lower ring should be installed with the "O" mark on the ring face pointing up toward the top of the piston.
    NOTE: The arrow on the top of the piston indicates the front of the engine.

    1. Center line of the piston parallel to the wrist pin bore.
    2. Upper compression ring gap location.
    3. Upper oil control segment ring gap location.
    4. Lower oil control segment ring gap location.
    5. Expander ring and lower compression ring gap location.

    GFD553520Courtesy of FORD MOTOR COMPANY
  25. NOTE: Be sure not to scratch the cylinder wall or crankshaft journal with the connecting rod. Push the piston down until the connecting rod bearing seats on the crankshaft journal.
    NOTE: Lubricate the pistons, piston rings, connecting rod bearings and the entire cylinder bores with clean engine oil.
    NOTE: Make sure the piston rings are positioned to specifications for installation. Refer to Piston in this information.
    NOTE: If the piston and or connecting rod are being installed new, the piston rod orientation marks and the arrow on the top of the dome of the piston should be facing toward the front of the engine block.
    NOTE: If the piston and connecting rod are to be reinstalled, they must be installed in the same orientation as disassembled.

    • Using the piston ring compressor, install the piston and connecting rod assemblies. Use the General Equipment: Piston Ring Compressor

    • Repeat until all 6 piston assemblies are installed.

    GFD553543Courtesy of FORD MOTOR COMPANY
  26. NOTE: The rod cap installation must keep the same orientation as marked during disassembly or engine damage may occur.
    NOTE: After installation of each piston, connecting rod, rod cap and bolts, rotate the crankshaft to verify smooth operation.

    Install the connecting rod cap and the new bolts.

    Torque:Stage 1: 17 lb.ft (23 Nm); Stage 2: 32 lb.ft (43 Nm); Stage 3: 105 deg.

    GFD553466Courtesy of FORD MOTOR COMPANY
  27. Install the main bearing cap support brace and the new bolts.

    Torque:Stage 1: 20 lb.ft (27 Nm); Stage 2: 225 deg.

    GFD553544Courtesy of FORD MOTOR COMPANY
  28. NOTE: Failure to use Motorcraft® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
    NOTE: The crankshaft rear seal retainer must be installed and the bolts tightened within 4 minutes of sealant application.

    Apply a 4.5 mm (0.177 in) bead of Motorcraft® High Performance Engine RTV Silicone on the break edge between the mating surface and the step chamfer.

    Material

    : Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD553042Courtesy of FORD MOTOR COMPANY
  29. Lubricate the crankshaft with clean engine oil.
    GFD553545Courtesy of FORD MOTOR COMPANY
    1. Lubricate the special tool with clean engine oil and install. Install Special Service Tool: 303-1250 Seal Installer, Rear Main.
    2. NOTE: Inspect and ensure that the crankshaft rear seal lip is not rolled before proceeding to step 31.

      Install the crankshaft rear seal.

    3. Remove the special tool. Remove Special Service Tool: 303-1250 Seal Installer, Rear Main.
    GFD553546Courtesy of FORD MOTOR COMPANY
  31. NOTE: The crankshaft rear seal retainer must be installed and the bolts tightened within 10 minutes of sealant application.

    Install the crankshaft rear seal bolts and tighten in sequence shown.

    Torque: 89 lb.in (10 Nm)

    GFD553547Courtesy of FORD MOTOR COMPANY
  32. Prime the oil pump. Add 2 tablespoons of clean engine oil to the oil pump and rotate the oil pump by hand.
  33. Install the oil pump and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD553461Courtesy of FORD MOTOR COMPANY
  34. Install a new oil pump screen and pickup tube O-ring seal.
    GFD553548Courtesy of FORD MOTOR COMPANY
  35. Install the oil pump screen and pickup tube and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD553460Courtesy of FORD MOTOR COMPANY
  36. NOTE: Failure to use Motorcraft® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.

    Apply a 5 mm (0.2 in) bead of Motorcraft® High Performance Engine RTV Silicone on the chamfer, as shown.

    Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD553221Courtesy of FORD MOTOR COMPANY
  37. NOTE: Failure to use Motorcraft® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
    NOTE: The oil pan and the specified bolts must be installed and the oil pan aligned to the cylinder block within 4 minutes of sealant application. Final tightening of the oil pan bolts must be carried out within 60 minutes of sealant application.

    Apply a 9 mm (0.35 in) bead of Motorcraft® High Performance Engine RTV Silicone to the 2 crankshaft seal retainer plate-to-cylinder block joint areas on the sealing surface of the oil pan.

    GFD553222Courtesy of FORD MOTOR COMPANY
  38. NOTE: The oil pan and the specified bolts must be installed within 4 minutes of the start of sealant application.

    Install the oil pan and the bolts finger tight.

    GFD553549Courtesy of FORD MOTOR COMPANY
  39. Using a straight edge, align the oil pan flush with the rear of the cylinder block at the 2 areas shown. Use the General Equipment: Round-Ended Steel Rule
    GFD553550Courtesy of FORD MOTOR COMPANY
  40. Tighten the bolts in the sequence.

    Torque: 27 lb.in (3 Nm)

    GFD553551Courtesy of FORD MOTOR COMPANY
  41. Install the remaining oil pan bolts. Tighten in the sequence shown.

    Torque: Stage 1: Tighten bolts 1-9 and 11-14 to: 177 lb.in (20 Nm); Stage 2: Tighten bolts 1-9 and 11-14 an additional: 45 deg.; Stage 3: Tighten bolt 10 to: 177 lb.in (20 Nm); Stage 4: Tighten bolt 10 an additional: 90 deg.; Stage 5: Tighten bolts 15 and 16 to: 89 lb.in (10 Nm); Stage 6: Tighten bolts 15 and 16 an additional: 45 deg.

    GFD553552Courtesy of FORD MOTOR COMPANY
  42. Install the channel cover plate and the bolts.

    Torque: Stage 1: 89 lb.in (10 Nm); Stage 2: 45 deg.

    GFD553553Courtesy of FORD MOTOR COMPANY
  43. Install the KS and the bolts.

    Torque: 177 lb.in (20 Nm)

    GFD553453Courtesy of FORD MOTOR COMPANY
  44. Install the LH cylinder head gasket.
    GFD553554Courtesy of FORD MOTOR COMPANY
  45. NOTE: If the cylinder head is replaced, a new secondary timing chain tensioner will need to be installed.

    Install the cylinder head and the new bolts.

    Torque:Stage 1: 177 lb.in (20 Nm); Stage 2: 26 lb.ft (35 Nm); Stage 3: 90 deg.; Stage 4: 90 deg.; Stage 5: 45 deg.

    GFD553555Courtesy of FORD MOTOR COMPANY
  46. Install the M6 bolt.

    Torque: 89 lb.in (10 Nm)

    GFD553556Courtesy of FORD MOTOR COMPANY
  47. Install the RH cylinder head gasket.
    GFD553557Courtesy of FORD MOTOR COMPANY
  48. NOTE: If the cylinder head is replaced, a new secondary timing chain tensioner will need to be installed.

    Install the cylinder head and the new bolts.

    Torque:Stage 1: 177 lb.in (20 Nm); Stage 2: 26 lb.ft (35 Nm); Stage 3: 90 deg.; Stage 4: 90 deg.; Stage 5: 45 deg.

    GFD553558Courtesy of FORD MOTOR COMPANY
  49. Install the M6 bolt.

    Torque: 89 lb.in (10 Nm)

    GFD553559Courtesy of FORD MOTOR COMPANY
  50. NOTE: Coat the valve tappets with clean engine oil prior to installation.
    NOTE: The valve tappets must be installed in their original positions.
    NOTE: RH shown, LH similar.

    Install the valve tappets.

    GFD553280Courtesy of FORD MOTOR COMPANY
  51. Install the LH upper primary timing chain guide and the bolt.

    Torque: 89 lb.in (10 Nm)

    GFD553442Courtesy of FORD MOTOR COMPANY
  52. Install the RH primary timing chain guide and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD553441Courtesy of FORD MOTOR COMPANY
  53. Install the original crankshaft bolt and washer.
    GFD553560Courtesy of FORD MOTOR COMPANY
  54. NOTE: The crankshaft must remain in the freewheeling position (crankshaft dowel pin at 9 o'clock) until after the camshafts are installed and the valve clearance is checked/adjusted. Do not turn the crankshaft until instructed to do so. Failure to follow this process will result in severe engine damage.

    Using the crankshaft bolt, position the crankshaft dowel pin in the 9 o'clock position.

    GFD553561Courtesy of FORD MOTOR COMPANY
  55. NOTE: Coat the camshafts with clean engine oil prior to installation.

    Lubricate the camshafts with clean engine oil and position the camshafts onto the RH cylinder head in the neutral position as shown.

    GFD553562Courtesy of FORD MOTOR COMPANY
  56. NOTE: The camshaft seal gaps must be at the 12 o'clock position or damage to the engine may occur.

    Position the RH camshaft seals gaps as shown.

    GFD553008Courtesy of FORD MOTOR COMPANY
  57. NOTE: Cylinder head camshaft bearing caps are numbered to verify that they are assembled in their original positions.

    • Install the camshaft caps, oil tube and the bolts.

      Torque:Stage 1: Tighten bolts 1, 2, 4, 5, 6 and 7 to: 71 lb.in (8 Nm); Stage 2: Tighten bolts 1, 2, 4, 5, 6 and 7 an additional: 45 deg.; Stage 3: Tighten bolts 8, 9, 10 and 11 to: 71 lb.in (8 Nm); Stage 4: Tighten bolts 12, 13, 14 and 15 to: 71 lb.in (8 Nm); Stage 5: Tighten bolts 12, 13, 14 and 15 an additional: 45 deg.

    • The camshaft torque sequence (bolt 3) will be finished after the timing chain is installed.

    GFD553563Courtesy of FORD MOTOR COMPANY
  58. Loosen the camshaft cap bolts.
    GFD553564Courtesy of FORD MOTOR COMPANY
  59. Tighten the camshaft cap bolts.

    Torque:Stage 1: 71 lb.in (8 Nm); Stage 2: 60 deg.

    GFD553565Courtesy of FORD MOTOR COMPANY
  60. NOTE: If any components are installed new, the engine valve clearance must be checked/adjusted or engine damage may occur.
    NOTE: Use a camshaft sprocket bolt to turn the camshafts.

    Confirm that the valve tappet clearances are within specification. If valve tappet clearances are not within specification, the clearance must be adjusted by installing new valve tappet(s) of the correct size. Refer to: Valve Clearance Adjustment . Use the General Equipment: Feeler Gauge

    GFD553566Courtesy of FORD MOTOR COMPANY
    • Remove the bolts and the RH oil tube.

    • Loosen the 2 bolts.

    GFD553013Courtesy of FORD MOTOR COMPANY
  62. Rotate the RH camshafts to TDC.
    GFD553567Courtesy of FORD MOTOR COMPANY
  63. NOTE: The Camshaft Holding Tool will hold the camshafts in the TDC position.

    Install Special Service Tool: 303-1248 Camshaft holding tools.

    GFD553004Courtesy of FORD MOTOR COMPANY
  64. NOTE: The VCT oil control solenoids are removed for clarity.

    Install Special Service Tool: 303-1530 Tool, Chain Tensioner Hold Down.

    GFD553568Courtesy of FORD MOTOR COMPANY
  65. Align the colored links with the timing marks and assemble the RH VCT units.
    GFD553299Courtesy of FORD MOTOR COMPANY
  66. NOTE: It may be necessary to rotate the camshafts slightly, to install the RH secondary timing assembly.

    Position the RH VCT units and secondary timing chain onto the camshafts by aligning the holes in the VCT units with the dowel pins in the camshafts.

    GFD553438Courtesy of FORD MOTOR COMPANY
  67. Install the new RH VCT unit bolts.

    Torque: Stage 1: 30 lb.ft (40 Nm); Stage 2: Loosen: 1turn(s); Stage 3: 18 lb.ft (25 Nm); Stage 4: 180 deg.

    GFD553569Courtesy of FORD MOTOR COMPANY
  68. NOTE: Make sure the secondary timing chain is centered on the timing chain tensioner guides.
    NOTE: The VCT oil control solenoids are removed for clarity.

    Remove Special Service Tool: 303-1530 Tool, Chain Tensioner Hold Down.

    GFD553436Courtesy of FORD MOTOR COMPANY
  69. NOTE: Coat the camshafts with clean engine oil prior to installation.

    Lubricate the camshafts with clean engine oil and position the camshafts onto the LH cylinder head in the neutral position as shown.

    GFD553570Courtesy of FORD MOTOR COMPANY
  70. NOTE: The camshaft seal gaps must be at the 12 o'clock position or damage to the engine may occur.

    Position the LH camshaft seals gaps as shown.

    GFD553016Courtesy of FORD MOTOR COMPANY
  71. NOTE: Cylinder head camshaft bearing caps are numbered to verify that they are assembled in their original positions.

    • Install the camshaft caps, oil tube and the bolts.

      Torque: Stage 1: Tighten bolts 1, 2, 4, 5, 6 and 7 to: 71 lb.in (8 Nm); Stage 2: Tighten bolts 1, 2, 4, 5, 6 and 7 an additional: 45 deg.; Stage 3: Tighten bolts 8, 9, 10 and 11 to: 71 lb.in (8 Nm); Stage 4: Tighten bolts 12, 13, 14 and 15 to: 71 lb.in (8 Nm); Stage 5: Tighten bolts 12, 13, 14 and 15 an additional: 45 deg.

    • The camshaft torque sequence (bolt 3) will be finished after the timing chain is installed.

    GFD553571Courtesy of FORD MOTOR COMPANY
  72. Loosen the camshaft cap bolts.
    GFD553572Courtesy of FORD MOTOR COMPANY
  73. Tighten the camshaft cap bolts in sequence shown.

    Torque:Stage 1: 71 lb.in (8 Nm); Stage 2: 60 deg.

    GFD553573Courtesy of FORD MOTOR COMPANY
  74. NOTE: If any components are installed new, the engine valve clearance must be checked/adjusted or engine damage may occur.
    NOTE: Use a camshaft sprocket bolt to turn the camshafts.

    Confirm that the valve tappet clearances are within specification. If valve tappet clearances are not within specification, the clearance must be adjusted by installing new valve tappet(s) of the correct size. Refer to: Valve Clearance Adjustment . Use the General Equipment: Feeler Gauge

    GFD553574Courtesy of FORD MOTOR COMPANY
    • Remove bolts and the LH oil tube.

    • Loosen the 2 bolts.

    GFD553021Courtesy of FORD MOTOR COMPANY
  76. Rotate the LH camshafts to TDC.
    GFD553575Courtesy of FORD MOTOR COMPANY
  77. NOTE: The Camshaft Holding Tool will hold the camshafts in the TDC position.

    Install Special Service Tool: 303-1248 Camshaft holding tools.

    GFD553001Courtesy of FORD MOTOR COMPANY
  78. NOTE: The VCT oil control solenoids are removed for clarity.

    Install Special Service Tool: 303-1530 Tool, Chain Tensioner Hold Down.

    GFD553576Courtesy of FORD MOTOR COMPANY
  79. Align the colored links with the timing marks and assemble the LH VCT units.
    GFD553309Courtesy of FORD MOTOR COMPANY
  80. NOTE: It may be necessary to rotate the camshafts slightly, to install the LH secondary timing assembly.

    Position the LH VCT units and secondary timing chain onto the camshafts by aligning the holes in the VCT units with the dowel pins in the camshafts.

    GFD553433Courtesy of FORD MOTOR COMPANY
  81. Install the new LH VCT unit bolts.

    Torque:Stage 1: 30 lb.ft (40 Nm); Stage 2: Loosen: 1turn(s); Stage 3: 18 lb.ft (25 Nm); Stage 4: 180 deg.

    GFD553577Courtesy of FORD MOTOR COMPANY
  82. NOTE: Make sure the secondary timing chain is centered on the timing chain tensioner guides.
    NOTE: The VCT oil control solenoids are removed for clarity.

    Remove Special Service Tool: 303-1530 Tool, Chain Tensioner Hold Down.

    GFD553431Courtesy of FORD MOTOR COMPANY
  83. Using the crankshaft bolt, rotate the crankshaft clockwise 60 degrees to the TDC position (crankshaft dowel pin at 11 o'clock).
    GFD553578Courtesy of FORD MOTOR COMPANY
  84. Remove the crankshaft pulley bolt.
    GFD553579Courtesy of FORD MOTOR COMPANY
  85. Install the crankshaft sprocket.
    GFD553430Courtesy of FORD MOTOR COMPANY
  86. NOTE: It may be necessary to rotate the camshafts slightly, to align the timing marks.

    Install the timing chain with the colored links aligned with the timing marks on the VCT units and the crankshaft sprocket.

    GFD553580Courtesy of FORD MOTOR COMPANY
  87. Install the lower LH timing chain guide and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD553226Courtesy of FORD MOTOR COMPANY
  88. Install the timing chain tensioner arm.
    GFD553227Courtesy of FORD MOTOR COMPANY
    1. Position the tensioner in a soft-jawed vise.
    2. Using pliers, squeeze the ends of the ratchet wire clip together.
    3. Using the soft-jawed vise, compress the plunger to the reset position.
    4. Install a locking pin in the 2 holes of the tensioner body to hold the plunger in place.
    GFD553228Courtesy of FORD MOTOR COMPANY
  90. NOTE: It may be necessary to rotate the camshafts slightly to remove slack from the timing chain to install the tensioner.

    1. Install the timing chain tensioner and the bolts.

      Torque: 89 lb.in (10 Nm)

    2. Remove the lockpin.

    GFD553234Courtesy of FORD MOTOR COMPANY
    • As a post-check, verify correct alignment of all timing marks.

    • There are 48 links in between the RH intake VCT unit colored link (1) and the LH intake VCT unit colored link (2).

    • There are 35 links in between LH intake VCT unit colored link (2) and the 2 crankshaft sprocket links (3).

    GFD553581Courtesy of FORD MOTOR COMPANY
  92. NOTE: Do not use excessive force when installing the VCT oil control solenoid. Damage to the mega cap could cause the cylinder head to be inoperable. If difficult to install the VCT oil control solenoid, inspect the bore and VCT oil control solenoid to ensure there are no burrs, sharp edges or contaminants present on the mating surface. Only clean the external surfaces as necessary.

    Install the VCT oil control solenoids and the bolts.

    Torque:Stage 1: 71 lb.in (8 Nm); Stage 2: 20 deg.

    GFD553427Courtesy of FORD MOTOR COMPANY
  93. Remove Special Service Tool: 303-1248 Camshaft holding tools.
    GFD553202Courtesy of FORD MOTOR COMPANY
  94. Install the RH oil tube and the bolts finger tight.

    Torque:Stage 1: Tighten bolts 1, 2 and 3 to: 71 lb.in (8 Nm); Stage 2: Tighten bolts 1, 2 and 3 an additional: 60 deg.; Stage 3: Tighten bolts 4 and 5 to: 71 lb.in (8 Nm); Stage 4: Tighten bolts 4 and 5 an additional: 45 deg.

    GFD553582Courtesy of FORD MOTOR COMPANY
  95. Remove Special Service Tool: 303-1248 Camshaft holding tools.
    GFD553200Courtesy of FORD MOTOR COMPANY
  96. Install the LH oil tube and the bolts finger tight.

    Torque:Stage 1: Tighten bolts 1, 2 and 3 to: 71 lb.in (8 Nm); Stage 2: Tighten bolts 1, 2 and 3 an additional: 60 deg.; Stage 3: Tighten bolts 4 and 5 to: 71 lb.in (8 Nm); Stage 4: Tighten bolts 4 and 5 an additional: 45 deg.

    GFD553583Courtesy of FORD MOTOR COMPANY
  97. Using the special tools, install the front cover to coolant pipe seal. Use Special Service Tool: 205-149 (T80T-4000-R) Installer, Spindle Bearing., 205-153 (T80T-4000-W) Handle.
    GFD553106Courtesy of FORD MOTOR COMPANY
  98. Install Special Service Tool: 307-399 Alignment Pins, Transmission Fluid Pump.
    GFD553584Courtesy of FORD MOTOR COMPANY
  99. NOTE: Failure to use Motorcraft® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
    NOTE: The engine front cover and 6 bolts must be installed within 4 minutes of the initial sealant application. The remainder of the engine front cover bolts must be installed and tightened within 35 minutes of the initial sealant application. If the time limits are exceeded, the sealant must be removed, the sealing area cleaned and sealant reapplied. To clean the sealing area, use silicone gasket remover and metal surface prep. Failure to follow this procedure can cause future oil leakage.

    • Apply a 3 mm (0.12 in) bead of Motorcraft® High Performance Engine RTV Silicone to the engine front cover inner bolt bosses.

      Material

      : Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    • Apply a 5 mm (0.19 in) bead of Motorcraft® High Performance Engine RTV Silicone on the chamfer, as shown.

      Material

      : Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    • Apply a 9 mm (0.35 in) bead of Motorcraft® High Performance Engine RTV Silicone to the oil pan-to-cylinder block joint and the cylinder head-to-cylinder block joint areas of the engine front cover in places as indicated.

      Material

      : Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD553108Courtesy of FORD MOTOR COMPANY
  100. NOTE: Make sure the locating dowel pins are seated correctly in the cylinder block.

    Install the engine front cover and the bolts.

    Torque: 27 lb.in (3 Nm)

    GFD553109Courtesy of FORD MOTOR COMPANY
  101. Remove Special Service Tool: 307-399 Alignment Pins, Transmission Fluid Pump.
    GFD553585Courtesy of FORD MOTOR COMPANY
  102. Install the remaining engine front cover bolts.

    Torque:Stage 1: Tighten bolts 1 through 21 to: 89 lb.in (10 Nm); Stage 2: Tighten bolts 1 through 20 and 23 to: 177 lb.in (20 Nm); Stage 3: Tighten bolts 1 through 20 and 23 an additional: 45 deg.; Stage 4: Tighten bolt 21 to: 177 lb.in (20 Nm); Stage 5: Tighten bolt 21 an additional: 90 deg.; Stage 6: Tighten bolt 22 to: 89 lb.in (10 Nm); Stage 7: Tighten bolt 22 an additional: 45 deg.

    GFD553111Courtesy of FORD MOTOR COMPANY
  103. Using the special tool and a hammer, install the oil pump electrical connector seal. Use Special Service Tool: 303-1663 Installer, VDOP Seal.
    GFD553112Courtesy of FORD MOTOR COMPANY
  104. Make sure the oil pump electrical connector seal is below the top of the oil pump electrical connector or the oil pump electrical connector seal may leak oil.
    GFD553113Courtesy of FORD MOTOR COMPANY
  105. Install a new coolant pump gasket and O-ring seal.
    GFD553586Courtesy of FORD MOTOR COMPANY
  106. Install the coolant pump and the bolts.

    Torque:Stage 1: 89 lb.in (10 Nm); Stage 2: 45 deg.

    GFD553587Courtesy of FORD MOTOR COMPANY
  107. NOTE: Make sure that a new fuel rail to fuel rail high-pressure fuel tube is installed.

    • Install the fuel rail to fuel rail high-pressure fuel tube and finger tight the flare nuts.

    • Tighten the flare nuts in the following 3 stages.

      Torque:Stage 1: 62 lb.in (7 Nm); Stage 2: 89 lb.in (10 Nm); Stage 3: If the torque required to tighten any flare nut on the new high-pressure fuel tube reaches or exceeds 75 Nm (55 lb-ft), the high pressure fuel tube must be discarded and replaced with another new high-pressure fuel tube.: 30 deg.

    GFD553588Courtesy of FORD MOTOR COMPANY
  108. NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.

    Install the lower intake manifold and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD553589Courtesy of FORD MOTOR COMPANY
  109. NOTE: Use O-ring seals that are made of special fuel-resistant material. Use of ordinary O-rings can cause the fuel system to leak. Do not reuse the O-ring seals.
    NOTE: Make sure that new fuel injector O-ring seals are installed.

    • Install the new fuel injector O-ring seals onto the fuel injectors.

    • Lubricate the new fuel injector O-ring seals with clean engine oil.

    GFD553590Courtesy of FORD MOTOR COMPANY
    1. Install the fuel injectors into the fuel rail.
    2. Install the fuel injectors retaining clips.
    GFD553591Courtesy of FORD MOTOR COMPANY
  111. Install the port injection fuel rail and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD553418Courtesy of FORD MOTOR COMPANY
  112. NOTE: Apply clean engine oil to the CMP sensor O-ring seals.

    Install the CMP sensors and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD553417Courtesy of FORD MOTOR COMPANY
  113. Install the LH block coolant drain plug.

    Torque: 30 lb.ft (40 Nm)

    GFD553416Courtesy of FORD MOTOR COMPANY
  114. Install the RH block coolant drain plug.

    Torque:Stage 1: 142 lb.in (16 Nm); Stage 2: 180 deg.

    GFD553415Courtesy of FORD MOTOR COMPANY
    • Install the exhaust manifold studs.

      Torque: 106 lb.in (12 Nm)

    • Install the exhaust manifold gasket.

    GFD553592Courtesy of FORD MOTOR COMPANY
  116. Install the exhaust manifold and the new nuts.

    Torque:Stage 1: 168 lb.in (19 Nm); Stage 2: 18 lb.ft (25 Nm)

    GFD553593Courtesy of FORD MOTOR COMPANY
  117. Install a new oil filter adapter gasket.
    GFD553594Courtesy of FORD MOTOR COMPANY
  118. Install the oil filter adapter and the bolts.

    Torque:Stage 1: 89 lb.in (10 Nm); Stage 2: 45 deg.

    GFD553595Courtesy of FORD MOTOR COMPANY
    • Install the exhaust manifold studs.

      Torque: 106 lb.in (12 Nm)

    • Install the exhaust manifold gasket.

    GFD553596Courtesy of FORD MOTOR COMPANY
  120. Install the exhaust manifold and the new nuts.

    Torque:Stage 1: 168 lb.in (19 Nm); Stage 2: 18 lb.ft (25 Nm)

    GFD553597Courtesy of FORD MOTOR COMPANY
  121. NOTE: Installation of new seals is only required if damaged seals were removed.

    If removed, using the special tools, install the spark plug tube seals. Use Special Service Tool: 303-1247 VCT Spark Plug Tube Seal Remover and Installer., 205-153 (T80T-4000-W) Handle.

    GFD553273Courtesy of FORD MOTOR COMPANY
  122. NOTE: Installation of new seals is only required if damaged seals were removed.

    If removed, using the special tools, install the VCToil control solenoid seals. Use Special Service Tool: 205-142 (T80T-4000-J) Installer, Differential Bearing Cone., 205-153 (T80T-4000-W) Handle.

    GFD553274Courtesy of FORD MOTOR COMPANY
  123. NOTE: If the valve cover is not installed and the fasteners tightened within 4 minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Failure to follow this procedure can cause future oil leakage.

    Apply an 8 mm (0.31 in) bead of Motorcraft® High Performance Engine RTV Silicone to the engine front cover-to-cylinder head joints.

    Material

    : Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD553598Courtesy of FORD MOTOR COMPANY
  124. Install a new valve cover gasket.
    GFD553276Courtesy of FORD MOTOR COMPANY
  125. Install the valve cover and tighten the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD553599Courtesy of FORD MOTOR COMPANY
  126. Make sure the VCT seals in the valve cover are below the top of the VCT oil control solenoid electrical connector or the VCT seal may leak oil.
    GFD553278Courtesy of FORD MOTOR COMPANY
  127. Install the RH coil-on-plugs and the bolts.

    Torque: 62 lb.in (7 Nm)

    GFD553406Courtesy of FORD MOTOR COMPANY
  128. NOTE: Installation of new seals is only required if damaged seals were removed.

    If removed, using the special tools, install the spark plug tube seals. Use Special Service Tool: 303-1247 VCT Spark Plug Tube Seal Remover and Installer., 205-153 (T80T-4000-W) Handle.

    GFD553258Courtesy of FORD MOTOR COMPANY
  129. NOTE: Installation of new seals is only required if damaged seals were removed.

    If removed, using the special tools, install the VCToil control solenoid seals. Use Special Service Tool: 205-142 (T80T-4000-J) Installer, Differential Bearing Cone., 205-153 (T80T-4000-W) Handle.

    GFD553259Courtesy of FORD MOTOR COMPANY
  130. NOTE: If the valve cover is not installed and the fasteners tightened within 4 minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Failure to follow this procedure can cause future oil leakage.

    Apply an 8 mm (0.31 in) bead of Motorcraft® High Performance Engine RTV Silicone to the engine front cover-to-cylinder head joints.

    Material

    : Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD553600Courtesy of FORD MOTOR COMPANY
  131. Install a new valve cover gasket.
    GFD553261Courtesy of FORD MOTOR COMPANY
  132. Install the valve cover and tighten the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD553601Courtesy of FORD MOTOR COMPANY
  133. Make sure the VCT seals in the valve cover are below the top of the VCT oil control solenoid electrical connector or the VCT seal may leak oil.
    GFD553263Courtesy of FORD MOTOR COMPANY
    • Install the LH coil-on-plugs and the bolts.

      Torque: 62 lb.in (7 Nm)

    • Install the oil level indicator.

    GFD553402Courtesy of FORD MOTOR COMPANY
  135. NOTE: Only rotate the crankshaft clockwise or damage to the engine may occur.
    NOTE: The drive lobe for the high-pressure fuel pump must be at BDC for the high-pressure fuel pump installation.

    Using the crankshaft pulley bolt, turn the crankshaft until the high-pressure fuel pump drive lobe is at BDC.

    GFD553602Courtesy of FORD MOTOR COMPANY
  136. Apply clean engine oil to the high-pressure fuel pump mounting pedestal bore, the drive lobe and the roller tappet and install the high-pressure fuel pump roller tappet.
    GFD553603Courtesy of FORD MOTOR COMPANY
  137. Lubricate the high-pressure fuel pump mounting plate seal with clean engine oil and install.
    GFD553604Courtesy of FORD MOTOR COMPANY
    • Install a new high-pressure fuel pump O-ring seal.

    • Lubricate with clean engine oil.

    GFD553605Courtesy of FORD MOTOR COMPANY
    • Inspect the high-pressure fuel pump mounting plate O-ring seals and replace as needed.

    • Lubricate with clean engine oil.

    GFD553606Courtesy of FORD MOTOR COMPANY
  140. Install the high-pressure fuel pump mounting plate on to the high-pressure fuel pump and install the high-pressure fuel pump bolts.
    GFD553607Courtesy of FORD MOTOR COMPANY
  141. Install the high-pressure fuel pump with the mounting plate and the bolts. Tighten the fuel high-pressure fuel pump bolts in the following 5 stages.

    Torque:Stage 1: Finger tighten all of the bolts : 0 lb.in (0 Nm); Stage 2: Tighten bolt 1 : 1turn(s); Stage 3: Tighten bolt 2 : 1turn(s); Stage 4: Repeat stages 2 and 3, until reaching : 89 lb.in (10 Nm); Stage 5: Tighten bolts 1 and 2, in sequence an additional : 45 deg.

    GFD553608Courtesy of FORD MOTOR COMPANY
  142. Tighten the high-pressure fuel pump mounting plate bolt.

    Torque: 89 lb.in (10 Nm)

    GFD553609Courtesy of FORD MOTOR COMPANY
    • Remove the crankshaft pulley bolt and washer.

    • Discard the bolt.

    GFD553610Courtesy of FORD MOTOR COMPANY
    • Install the new fuel rail high-pressure fuel tube and finger tight the flare nuts.

    • Install the new high-pressure fuel pump to direct injection fuel rail tube nut finger tight.

    • Tighten the fuel rail high-pressure fuel tube flare nuts.

      Torque:Stage 1: 71 lb.in (8 Nm); Stage 2: 89 lb.in (10 Nm); Stage 3: If the torque required to tighten any flare nut on the new high-pressure fuel tube reaches or exceeds 75 Nm (55 lb-ft), then that high pressure fuel tube must be discarded and replaced with another new high-pressure fuel tube.: 30 deg.

    • Tighten the high-pressure fuel pump to direct injection fuel rail tube nut.

      Torque: 62 lb.in (7 Nm)

    GFD553611Courtesy of FORD MOTOR COMPANY
  145. Install the heat shield and the stud bolts.

    Torque: 89 lb.in (10 Nm)

    GFD553393Courtesy of FORD MOTOR COMPANY
    • Install the engine wiring harness and attach the wiring harness retainers.

    • Connect the ignition coil-on-plug electrical connectors.

    • Connect the VCT oil control solenoids electrical connectors.

    GFD553392Courtesy of FORD MOTOR COMPANY
  147. Connect the oil pressure control solenoid electrical connector and attach the wiring harness retainers.
    GFD553391Courtesy of FORD MOTOR COMPANY
    • Connect the port injector fuel rail electrical connectors.

    • Attach the wiring harness retainers.

    • Connect the FRP temperature sensor electrical connector.

    GFD553390Courtesy of FORD MOTOR COMPANY
    • Attach the wiring harness retainers.

    • Connect the oil pressure switch electrical connector.

    • Connect the ignition coil-on-plug electrical connectors.

    • Connect the VCT oil control solenoids electrical connectors.

    • Connect the high-pressure fuel pump electrical connector.

    GFD553389Courtesy of FORD MOTOR COMPANY
    • Attach the wiring harness retainers.

    • Connect the direct injection fuel rail electrical connectors.

    • Connect the CMP sensor electrical connectors.

    • Connect the KS and CHT sensor electrical connectors.

    GFD553388Courtesy of FORD MOTOR COMPANY
    • Install the ground strap and the bolt.

      Torque: 106 lb.in (12 Nm)

    • Attach the ground strap retainer.

    GFD553387Courtesy of FORD MOTOR COMPANY
    • Install the CKP sensor and the bolt.

      Torque: 53 lb.in (6 Nm)

    • Connect the CKP sensor electrical connector.

    GFD553386Courtesy of FORD MOTOR COMPANY
  153. Install the wiring harness grommet.
    GFD553385Courtesy of FORD MOTOR COMPANY
  154. Install the wiring harness retainer stud bolt.

    Torque: 89 lb.in (10 Nm)

    GFD553384Courtesy of FORD MOTOR COMPANY
  155. Install the heat shield, nut and bolt.

    Torque: 89 lb.in (10 Nm)

    GFD553383Courtesy of FORD MOTOR COMPANY
  156. NOTE: The bolt will be tighten after the installation of the upper intake manifold.

    Install the upper intake manifold support bracket and bolt finger tight.

    GFD553382Courtesy of FORD MOTOR COMPANY
    • Install the coolant pump pulley and the bolts.

      Torque: 18 lb.ft (24 Nm)

    • Install the accessory drive belt tensioner and the bolts.

      Torque: 18 lb.ft (25 Nm)

    GFD553381Courtesy of FORD MOTOR COMPANY
  158. Lubricate the crankshaft front seal bore with clean engine oil.
    GFD553028Courtesy of FORD MOTOR COMPANY
  159. Using the special tools, install the crankshaft front seal. Use Special Service Tool: 303-102 Installer, Crankshaft Pulley., 303-1251 Installer, Front Seal.
    GFD553612Courtesy of FORD MOTOR COMPANY
  160. Lubricate the crankshaft pulley with clean engine oil.
    GFD553032Courtesy of FORD MOTOR COMPANY
  161. Using the special tools, install the crankshaft pulley. Use Special Service Tool: 303-102 Installer, Crankshaft Pulley., 303-335 (T88T-6701-A) Installer, Front Cover Oil Seal.
    GFD553033Courtesy of FORD MOTOR COMPANY
  162. NOTE: Use a universal pulley holder (such as an OTC 4754, or equivalent).

    With the aid of an assistant, using a universal pulley holder, install and tighten a new crankshaft pulley bolt and the washer and tighten in 3 stages.

    Torque:Stage 1: 37 lb.ft (50 Nm); Stage 2: 90 deg.; Stage 3: 60 deg.

    GFD553034Courtesy of FORD MOTOR COMPANY
  163. NOTE: Clean the engine support insulator-to-cylinder block mating surfaces of any dirt or foreign material prior to installation.

    Install the LH engine mount bracket and the bolts.

    Torque: 55 lb.ft (75 Nm)

    GFD553376Courtesy of FORD MOTOR COMPANY
  164. Install the LH lift eye and the bolts.

    Torque: 18 lb.ft (24 Nm)

    GFD553375Courtesy of FORD MOTOR COMPANY
  165. NOTE: Clean the engine support insulator-to-cylinder block mating surfaces of any dirt or foreign material prior to installation.

    Install the RH engine mount bracket and the bolts.

    Torque: 55 lb.ft (75 Nm)

    GFD553374Courtesy of FORD MOTOR COMPANY
  166. Install the RH engine mount and the new bolt.

    Torque: 258 lb.ft (350 Nm)

    GFD553613Courtesy of FORD MOTOR COMPANY
  167. Install the RH lift eye and the bolts.

    Torque: 18 lb.ft (24 Nm)

    GFD553372Courtesy of FORD MOTOR COMPANY
    1. Position the A/C compressor and install the 2 bolts and tighten.

      Torque: 18 lb.ft (25 Nm)

    2. Install the remaining A/C compressor bolt and tighten.

      Torque: 18 lb.ft (25 Nm)

    GFD553614Courtesy of FORD MOTOR COMPANY
  169. Install the floor crane and chains. Use the General Equipment: Floor Crane
    GFD553370Courtesy of FORD MOTOR COMPANY
  170. Remove the engine from the mounting stand. Use the General Equipment: Mounting Stand
    GFD553369Courtesy of FORD MOTOR COMPANY
  171. Inspect the engine block dowels. If the dowels are damaged or missing, install new engine block dowels.
    GFD553046Courtesy of FORD MOTOR COMPANY
  172. Inspect the ignition pulse ring for damage. If the ignition pulse ring has been dropped or has any visual damage, it must be replaced.
    GFD553047Courtesy of FORD MOTOR COMPANY
  173. NOTE: Make sure the crankshaft ignition pulse ring is aligned with the inset hole on the crankshaft flange.

    Install the crankshaft sensor ring and the engine-to-transmission spacer plate.

    GFD553368Courtesy of FORD MOTOR COMPANY
  174. NOTE: One of the 8 flexplate holes are offset so the flexplate can only be installed in one position.

    Install the flexplate and the bolts.

    Torque: 59 lb.ft (80 Nm)

GFD553615Courtesy of FORD MOTOR COMPANY
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