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Disassembly And Assembly Of Subassemblies: Differential: Disassembly

  1. NOTE: AWD shown, FWD similar.

    Inspect the differential bearings for damage or excessive wear. Install new bearings if necessary.

    GFD596501Courtesy of FORD MOTOR COMPANY
  2. Using Step Plate 205-D015 and special tools, remove the right differential carrier bearing from the differential assembly. Use Special Service Tool: 204-069 (T81P-1104-C) Remover/Installer, Front Wheel Hub.Use the General Equipment: Bearing Separator
    GFD596502Courtesy of FORD MOTOR COMPANY
  3. NOTE: AWD shown, FWD similar.

    Using Step Plate 205-D015 and special tools, remove the left differential carrier bearing from the differential assembly. Use Special Service Tool: 204-069 (T81P-1104-C) Remover/Installer, Front Wheel Hub.Use the General Equipment: Bearing Separator

    GFD596503Courtesy of FORD MOTOR COMPANY
  4. NOTE: If replacing the ring gear, it is also necessary to replace the transfer shaft.

    Inspect the differential assembly and the ring gear for damage and install new, if necessary.

    GFD596504Courtesy of FORD MOTOR COMPANY
  5. Remove and discard the differential ring gear bolts.
    GFD596505Courtesy of FORD MOTOR COMPANY
  6. Remove the differential ring gear.
GFD596506Courtesy of FORD MOTOR COMPANY
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