FixVault

Transmission Case: Disassembly

  1. Using a suitable punch and hammer, crush the pointed area of the transfer shaft tube fluid funnel. Use the General Equipment: Punch
    GFD596543Courtesy of FORD MOTOR COMPANY
  2. Using the special tool, remove the transfer shaft bearing cup from the transmission case. Use Special Service Tool: 204-069 (T81P-1104-C) Remover/Installer, Front Wheel Hub., 307-577 Transfer Gear Bearing race remover.
    GFD596544Courtesy of FORD MOTOR COMPANY
  3. Remove and discard the transfer shaft tube fluid funnel.
    GFD596545Courtesy of FORD MOTOR COMPANY
  4. Using the special tool, remove the differential bearing cup.

    1. Position the Differential Bearing Cup Remover 307-586 in the transmission case with the tabs on the Differential Bearing Cup Remover 307-586 aligned with the slots in the transmission case. Use Special Service Tool: 307-586 Differential bearing cup remover.
    2. Expand the Differential Bearing Cup Remover 307-586 by hand.
    3. While holding the Differential Bearing Cup Remover 307-586 in the expanded position with the tabs in the slots of the transmission case, tighten the nut.

    GFD596546Courtesy of FORD MOTOR COMPANY
  5. Using the general equipment, press the differential bearing cup out of the transmission case. Use Special Service Tool: 307-586 Differential bearing cup remover.Use the General Equipment: Hydraulic Press
    GFD596547Courtesy of FORD MOTOR COMPANY
  6. Remove the bolts and the park rod guide plate.
    GFD596548Courtesy of FORD MOTOR COMPANY
  7. Remove the park pawl return spring.
    GFD596549Courtesy of FORD MOTOR COMPANY
  8. Remove the pin and the park pawl.
    GFD596550Courtesy of FORD MOTOR COMPANY
  9. Remove the park pawl return spring.
GFD596551Courtesy of FORD MOTOR COMPANY